What does error E-100 mean on my OTC Welbee M350L II Welding System?
If the OTC Welding System displays error code E-100, it indicates an error with the control power. If cables are drawn out of the welding power source, check the cables for any abnormalities such as a short-circuit. The error code will disappear when the power switch is turned off.
What does error E-011 mean on my OTC Welbee M350L II Welding System?
If the OTC Welding System displays error code E-011, it means that after the torch switch was turned ON, 5 seconds have passed without arc start. Check that the torch switch is not ON (not pressed). You can prevent this error by turning OFF internal function F78. The error code will disappear when the status above is resolved.
What does error E-000 mean on my OTC Welding System?
If the OTC Welding System displays error code E-000, it indicates that there is no load between the STOP terminals. Identify the reason for no load between the STOP terminals (3-4) of the terminal block TM3 for external connection. How to clear the error code indication differs depending on the setting of internal function F4.
General| Rated Input Capacity | 14.3 kVA |
|---|---|
| Rated Output Current | 350 A |
| Rated Output Voltage | 31.5 V |
| Output Current Range | 30 - 350 A |
| Duty Cycle | 60% |
| Protection Class | IP21S |
| Insulation Class | H |
| Cooling Method | Forced Air Cooling |
| Welding Current Range | 30 - 350 A |
| Duty Cycle at 350A | 60% |
| Wire Diameter Range | 0.8 - 1.6 mm |
| Welding Method | MIG/MAG |
| Rated Input Voltage | 3-phase AC 380V/400V/415V 50/60Hz |
| Input Voltage | 3-phase AC 380V/400V/415V 50/60Hz |
Specifies the intended purpose and limitations of the welding power supply.
Outlines essential instructions for safe operation and maintenance.
Covers regulations for exporting and proper disposal of the welding equipment.
Explains the meaning and usage of safety warning symbols in the manual.
Details crucial safety measures for operating the welding power source.
General safety guidelines for operating the welding power source.
Safety measures to prevent electric shock and related hazards.
Guidelines for safely handling plastic components to prevent damage or injury.
Warnings against unauthorized disassembly and modification of the welding unit.
Safety protocols for ventilation and respiratory protection during welding.
Recommendations for appropriate personal protective equipment (PPE) for welding.
Safety measures to prevent fire and explosion hazards from flammable materials.
Safety guidelines for handling gas cylinders and regulators.
Warnings to avoid entanglement with moving parts of the welding equipment.
Lists relevant safety standards and codes for welding operations.
Details the technical specifications and external dimensions of the welding power source.
Lists the detailed technical parameters and ratings of the welding power source.
Details the compatible welding methods, gases, wire types, and diameters.
Provides the physical dimensions (width, depth, height) of the welding power source.
Explains the duty cycle specifications for continuous operation at rated current.
Outlines the standard and optional components of the welding power source system.
Lists the standard parts included with the welding power source for basic setup.
Identifies the accessories provided with the welding power source package.
Lists accessories that the customer needs to prepare separately for operation.
Details optional accessories available for enhanced functionality or specific applications.
Identifies and labels the components on the front and rear panels of the welding power source.
Identifies components located on the front panel of the welding power source.
Identifies components located on the rear panel of the welding power source.
Lists essential equipment and protective devices needed for installation.
Specifies the required electrical supply voltage and capacity for the welding power source.
Specifies the recommended environmental conditions for installing the welding power source.
Lists the environmental factors to consider for proper installation.
Advises on mitigating electromagnetic interference issues during installation.
Details the safe methods for transporting the welding power source.
Explains the procedure for safely lifting and moving the unit using lifting lugs.
Details the process for manually transporting the unit using carts or other equipment.
Outlines essential safety precautions for connecting and grounding the welding power source.
Provides a step-by-step guide for connecting the welding power source to various components.
Explains how to connect output cables to the base metal and torch.
Details the procedure for connecting the wire feeder to the welding power source.
Guides on connecting the welding torch, including water-cooled options.
Explains how to connect the voltage detection cable for accurate arc voltage feedback.
Provides specific connection instructions for TIG welding operations.
Details the connection procedure for DC STICK welding mode.
Explains how to connect the shield gas supply system for welding.
Explains the procedures for grounding and connecting the input power supply.
Details the steps to verify that all connections have been made correctly.
Describes how to connect external equipment like robots or automatic machines.
Illustrates connecting the welding power source to robotic systems for automation.
Details connecting the power source to automatic welding machines via terminal blocks.
Outlines essential safety precautions to be observed during welding operations.
Safety measures for ventilation and respiratory protection during welding operations.
Guidelines on wearing appropriate personal protective equipment for welding safety.
Safety considerations for the welding environment, including wind and partitions.
Lists crucial checks and parameter settings to perform before starting welding.
Explains the correct procedure for powering on the unit and supplying shield gas.
Details the operation for feeding wire manually for setup and adjustment.
Covers checking current conditions and preventing erroneous panel operations.
How to view and confirm currently set welding parameters.
Explains how to activate and use the panel lock function.
Guides through the process of starting, conducting, and ending a welding operation.
Details the steps to initiate a welding operation.
Explains how to adjust parameters while a welding operation is in progress.
Describes the procedure to safely conclude a welding operation.
Provides a comprehensive list of settable welding parameters and their ranges.
Details the various welding parameters and their adjustable ranges.
Lists the available functions and their initial/setting parameters.
Details internal functions that can be configured for specific operations.
Explains the layout and functions of the control panel keys and displays.
Identifies and describes each key and display element on the operation panel.
Explains the functions and navigation of the setting screens on the LCD panel.
Discusses basic welding conditions and useful operational functions.
Covers fundamental conditions like material, gas, wire, current, and voltage.
Highlights beneficial functions such as memory, synergic adjustment, and penetration control.
Outlines the step-by-step process for setting up welding parameters.
Explains how to save, load, and manage welding condition data.
Details how to store current welding settings into memory (JOBs).
Guides on retrieving previously saved welding conditions from memory.
Explains how to delete stored welding conditions from memory.
Guides on setting welding modes and parameters for different sequences.
Selects welding modes based on gas, wire material, and travel speed combinations.
Guides on setting parameters via HOME screen and screen operation knob.
Explains how to set parameters like gas time, current, and voltage per sequence.
Details crater treatment options and torch switch operations for end-of-weld control.
Explains the function and adjustment of arc spot time for specific welding tasks.
Describes how to adjust welding voltage using SYNERGIC or INDIVIDUAL modes.
Guides on adjusting arc characteristics (arc status) to soft or hard.
Explains how to use constant penetration to maintain consistent weld depth.
Allows automatic welding current adjustment based on weld joint and plate thickness.
Details how to customize various internal functions for specific operational needs.
Explains the general steps for setting internal functions and their values.
Provides in-depth explanations for specific internal functions (F1-F89).
Configures settings for extended cable use to reduce spatter.
Assigns functions to the analog remote control's switching knob.
Sets I/O interface modes for robots or automatic machines.
Allows adjusting welding current via torch switch operations.
Selects data to be saved for the data log function.
Enables fast tack welding by skipping wire slowdown.
Sets initial and crater current values as percentages.
Prevents accidental arc starts by detecting inactivity after pre-flow.
Enables torch switch control for TIG welding start/end.
Adjusts arc length immediately after welding initiation.
Explains the functions and operation of the optional analog remote control.
Explains the password protection and erroneous operation prevention functions.
Details the procedure for setting or modifying the system password.
Guides on how to disable the password-protected erroneous operation prevention.
Details functions for managing and monitoring welding results.
How to configure the parameters for monitoring welding results.
Explains specific control items like welding points, wire consumption, and time.
Controls and counts the number of welding points based on set targets.
Monitors and controls the total wire consumption used during welding.
Tracks and controls the cumulative welding time based on specified targets.
Monitors average current/voltage and triggers alarms for deviations.
Explains how to back up and import welding data via USB.
Details how to store welding conditions and internal function settings.
Explains sampling and backing up welding data for analysis.
Describes how the system records and stores error codes.
Explains saving machine identification and cumulative control values.
Guides on backing up data to a USB flash drive.
Explains the process of importing backed-up data into the welding power source.
Guides on resetting welding conditions and internal functions to default settings.
Explains how to check the installed software version and product serial number.
Details the process for calibrating current and voltage readings.
Provides steps for calibrating the output current measurement.
Provides steps for calibrating the output voltage measurement.
Allows adjustment of font size, LCD background, and language settings.
Outlines critical safety measures before performing maintenance or inspection.
Details the routine daily checks for the welding power source.
Describes the schedule and items for periodic maintenance checks.
Lists components recommended for periodic replacement to ensure longevity.
Explains specialized electrical tests for safety and performance.
Provides guidance on identifying and resolving error codes displayed by the system.
Addresses common problems and their corrective actions, excluding error codes.
Lists all parts of the welding power source with their part numbers and specifications.
Includes schematic diagrams and parts layout drawings for technical reference.
Presents the detailed electrical schematic diagrams of the welding power source.
Illustrates the physical placement of components within the welding power source.
Provides reference data and examples for setting welding parameters.
Offers tips and guidance on adjusting welding parameters for optimal results.
Provides example settings for various welding scenarios and materials.
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