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Ozito PLR-2000 - User Manual

Ozito PLR-2000
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PLANER
400W
INSTRUCTION MANUAL
SPECIFICATIONS
Input Power: 400W
No Load Speed: 16,000 / min
Planing Width: 82mm
Blade Type: HSS Blades
Planing Depth: 0-1mm
Rebate Depth: 0-2mm
Weight: 2.15kg
PLR-2000
WHAT’S IN THE BOX
Planer
Spanner
Guide Fence
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: blades, nuts,
bolts, blade holder, guide fence, carbon brushes.
WARNING
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other •
than that specified on the tool.
If the tool shows signs of damage or defects caused •
by or resulting from abuse, accidents or alterations.
Failure to perform maintenance as set out within the •
instruction manual.
If the tool is disassembled or tampered with in any way.•
MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLESHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
Keep the ventilation vents of the planer clean at all times, if possible, prevent
foreign matter from entering the vents.
After each use, blow air through the planer housing to ensure it is free from
all dust particles which may build up. Build up of dust particles may cause the
planer to overheat and fail.
If the enclosure of the planer requires cleaning, do not use solvents but a
moist soft cloth only. Never let any liquid get inside the planer; never immerse
any part of the planer into a liquid.
Carbon Brushes
When the carbon brushes wear out, the planer
will spark and/or stop. Discontinue use as soon
as this happens. They should be replaced prior to
recommencing use of the planer. Carbon brushes
are a wearing component of the planer, and are
not covered under warranty. Continuing to use the
planer when carbon brushes need to be replaced
may cause permanent damage to the planer. Carbon
brushes will wear out after many uses but when the carbon brushes need to be
replaced, take the planer to an electrician or a power tool repairer for a quick
and low cost replacement. Always replace both carbon brushes at the same
time.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the planer by an unauthorised person or by mishandling of the
planer.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents. This is
normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the planer failing to operate
May indicate the carbon brushes have worn out and need to be
replaced. Carbon brushes should only be replaced by a qualied
electrician or power tool repairer.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
Belt SPPLR2000-04
Brush Carbon (Pair) SPPLR2000-24
Brush, Holder (Pair) SPPLR2000-26
Switch, Power SPPLR2000-31
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: enquires@ozito.com.au
SPARE PARTS
ozito.com.au
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New
Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician
or a power tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this
tool. The insulation system is for added protection against injury resulting from a possible electrical
insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged
or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension
lead not suitable for the power input of the tool or which is damaged or defective may result in a risk
of re and electric shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol
or medication. A moment of inattention while operating power tools may result in serious
personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool. Carrying power
tools with your nger on the switch or energising power tools that have the switch on invites
accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
g. If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool
is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualied persons in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING!
Wait for the cutter to stop before setting the tool down. An exposed cutter
may engage the surface leading to possible loss of control and serious injury.
Hold the power tool by insulated gripping surfaces only, because the cutter
may contact its own cord. Cutting a “live” wire may make exposed metal parts of
the power tool “live” and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to
a stable platform. Holding the work by hand or against the body leaves it unstable
and may lead to loss of control.
Recommendation that the tool always be supplied via a residual current
device with a rated residual current of 30 mA or less.
If the replacement of the supply cord is necessary, this has to be done by
the manufacturer or his agent in order to avoid a safety hazard.
WARNING!
Use of this tool can generate dust containing chemicals known to cause
cancer, birth defects or other reproductive harm. Use appropriate respiratory
protection.
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live” and could give the operator an electric shock.
Be sure to read the instruction manual thoroughly before using this tool.
Be sure the voltage agrees with specic data on the nameplate.
Be sure the switch is in OFF position before connecting tool to the power supply.
Be sure to switch OFF immediately if the tool is jammed in work.
Be sure the tool is disconnected from power source when cleaning or making
adjustments to the tool.
Be sure the tool is properly held and set for correct use before turning switch to ON.
Be sure to use specied replacement parts only.
Be sure to maintain tool with care. Follow instructions for lubricating and changing
accessories.
Be sure to store tool in a clean dry place after disconnecting from power source.
Keep air vents unobstructed for proper motor cooling.
DO NOT lay tool down on shoe when the blades are exposed. This can chip the
blades.
Keep side dust extraction port unobstructed at all times.
Never reach under the tool for any reason unless it is turned off and UNPLUGGED.
BLADES ARE EXPOSED AND EXTREMELY SHARP.
Use this tool for working with wood and wood products only.
Never operate without securely holding the front handle.
Always operate planer with two hands.
Planer blades are extremely sharp Handle with great care.
WARNING!
Some wood contains preservatives such as copper chromium arsenate (CCA) which
can be toxic. When sanding, drilling, or cutting these materials extra care should be
taken to avoid inhalation and minimise skin contact.
PLANER SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
V Volts Hz Hertz
~ Alternating current W Watts
/min Revolutions or
reciprocation per minute
Double insulated
Regulator compliance mark
Read instruction manual Warning
no No load speed
0812
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Summary

Product Specifications

Package Contents

Product Overview

Adjusting Cutting Depth

Tool Operation Controls

Rebating Techniques

Guide Fence Installation

Attaching and securing the guide fence to the planer for accurate cuts.

Performing Rebate Cuts

Steps for creating a rebate using the guide fence for guidance.

Chamfering

Blade Care and Replacement

Blade Replacement Process

Instructions for loosening screws, removing old blades, and installing new ones.

Tool Maintenance

Carbon Brush Maintenance

Information on wear, replacement, and potential issues caused by worn brushes.

Electrical Safety Precautions

Extension Lead Usage

Guidelines for selecting and using extension leads safely with the tool.

General Safety Warnings

Specific Planer Safety

Product Warranty Details

3-Year Replacement Warranty Details

Details on the product's guarantee period, terms, and conditions.

Summary

Product Specifications

Package Contents

Product Overview

Adjusting Cutting Depth

Tool Operation Controls

Rebating Techniques

Guide Fence Installation

Attaching and securing the guide fence to the planer for accurate cuts.

Performing Rebate Cuts

Steps for creating a rebate using the guide fence for guidance.

Chamfering

Blade Care and Replacement

Blade Replacement Process

Instructions for loosening screws, removing old blades, and installing new ones.

Tool Maintenance

Carbon Brush Maintenance

Information on wear, replacement, and potential issues caused by worn brushes.

Electrical Safety Precautions

Extension Lead Usage

Guidelines for selecting and using extension leads safely with the tool.

General Safety Warnings

Specific Planer Safety

Product Warranty Details

3-Year Replacement Warranty Details

Details on the product's guarantee period, terms, and conditions.

Overview

The Ozito Planer is a 400W power tool designed for various woodworking tasks, including planing, rebating, and chamfering. It is equipped with 82mm HSS blades and offers adjustable planing and rebate depths. The tool is designed for ease of use and features a robust construction for durability.

Function Description

The planer's primary function is to smooth and shape wood surfaces by removing thin layers of material. It achieves this through a rotating drum fitted with two sharp HSS blades. The depth of cut can be precisely adjusted, allowing for fine control over the material removal process.

Planing: This involves running the planer across a wood surface to create a smooth, flat finish. The adjustable depth setting allows users to control how much material is removed with each pass, from 0 to 1mm.

Rebating: The planer can create rebates, which are rectangular grooves cut along the edge of a workpiece. This is achieved by using the included guide fence to control the width and depth of the cut. The rebate depth can be adjusted from 0 to 2mm.

Chamfering: The planer features a precision-machined groove in its front shoe, specifically designed for planing along the corner of a workpiece to create a chamfered edge. This allows for decorative or functional angled cuts.

Usage Features

The Ozito Planer is designed with several features to enhance user experience and safety.

On/Off Switch with Lock-Off Button: To operate the planer, the user must first press and hold the lock-off button, then press the on/off switch. Releasing the lock-off button allows the planer to run continuously. To turn off the tool, simply release the on/off switch. This two-step activation helps prevent accidental starts. It is crucial to wait until the blade stops completely before setting the planer down to prevent damage to the blades or the workpiece, and to ensure user safety.

Depth Adjustment Knob: The planing depth is easily adjusted using a knob located on the front of the tool. Rotating the knob allows the user to increase or decrease the cutting depth. The knob is marked with numbers corresponding to the planing depth in millimeters, providing clear visual feedback. It is always recommended to test the desired depth on a scrap workpiece first to ensure accuracy.

Guide Fence for Rebating: For rebating tasks, the planer comes with a guide fence. This accessory is inserted into a slot on the planer and secured with a fence securing knob. The guide fence helps maintain a consistent cutting line and depth for rebates. Users can mark out the area for the rebate, adjust the guide fence to the required depth, and then plane along the workpiece using the fence as a guide. Multiple cuts may be necessary to complete deeper rebates.

Chamfering Groove: The front shoe of the planer includes a V-shaped groove. This feature allows the user to accurately chamfer edges by aligning the groove with the corner of the workpiece and then planing along the edge. The depth of the chamfer is controlled by the overall planing depth setting.

Blade Changing Mechanism: The planer uses 82mm HSS blades, and the drum is fitted with two separate blades. Both blades must be reversed or replaced at the same time. To change blades, the user must first disconnect the power cord. Then, the three hex head screws securing the blade are loosened using the provided spanner. The used blade can then be pushed out through a slot in the motor housing using a screwdriver, taking care to keep fingers away from the sharp blade. New blades are then installed, and the screws are tightened. Blades are reversible, meaning they can be flipped over to expose a fresh cutting edge when the original edge becomes dull.

Safety Recommendations: The tool is recommended for use with a residual current device (RCD) with a rated residual current of 30mA or less to enhance electrical safety. Users are advised to hold the power tool by insulated gripping surfaces, especially when there's a possibility of the cutting accessory contacting hidden wiring or its own cord, to prevent electric shock. Clamps or other practical methods should be used to secure the workpiece to a stable platform, as holding it by hand can lead to instability and loss of control.

Maintenance Features

Proper maintenance is essential for the longevity and safe operation of the Ozito Planer.

Ventilation Vents: It is crucial to keep the ventilation vents clean at all times to prevent foreign matter from entering and to ensure proper motor cooling. After each use, blowing air through the planer housing helps remove dust particles that could otherwise build up, leading to overheating and potential failure.

Cleaning: If the planer's enclosure requires cleaning, a moist soft cloth should be used. Solvents should be avoided, and no liquid should ever enter or immerse any part of the planer.

Carbon Brushes: The carbon brushes are a wearing component of the planer. When they wear out, the planer may start sparking excessively or stop operating. It is important to discontinue use immediately if this occurs and have them replaced by a qualified electrician or power tool repairer. Both carbon brushes must be replaced at the same time. Continuing to use the planer with worn carbon brushes can cause permanent damage to the tool.

Blade Maintenance: The HSS blades are reversible, offering a fresh cutting edge when the first side becomes dull. Regular inspection and timely replacement or reversal of blades ensure optimal cutting performance and safety. Always ensure the power cord is disconnected before performing any blade maintenance.

General Tool Care: The instruction manual emphasizes maintaining the tool with care, following instructions for lubricating and changing accessories. The planer should be stored in a clean, dry place after disconnecting it from the power source. Air vents should remain unobstructed for proper motor cooling. It is important not to lay the tool down on its shoe when the blades are exposed, as this can chip the blades. The side dust extraction port should also be kept unobstructed. Users should never reach under the tool unless it is turned off and unplugged, as the blades are extremely sharp.

Wood Preservatives Warning: The manual includes a warning about wood containing preservatives like copper chromium arsenate (CCA), which can be toxic. When working with such materials, extra care should be taken to avoid inhalation and minimize skin contact, highlighting the importance of personal protective equipment.

Ozito PLR-2000 Specifications

General IconGeneral
Power2000W
Planing Depth3mm
Maximum Material Removal (Planing)3mm
Maximum Material Removal (Thicknessing)2mm
Feed Rate8m/min
No Load Speed8000rpm

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