Name: Paccar Kenworth T170 Hybrid 2011
Brand: Paccar
Rating: 5 (1 reviews)

To Next Page

Kenworth

T170 / T270 / T370 and Hybrid

2011 Body Builders Manual

Body Builders Manual3
Table of Contents4
Contents5
Section 1 - Introduction9
Scope9
Safety Signals11
Warnings, Cautions, and Notes11
Federal Motor Vehicle Safetystandards Compliance12
Incomplete Vehicle Certification12
FIGURE 2-1. Incomplete Vehicle Certification Document12
FIGURE 2-2. Locations of Certification Labels - Driver's Door and Frame12
Noise and Emissions Requirements13
Fuel System14
Compressed Air System14
Exhaust and Exhaust After-Treatment System14
Cooling System15
Electrical System16
FIGURE 2-3. West Coast Mirror OAT Sensor, Located in Overmold on Mirror Harness16
FIGURE 2-4. Aerodynamic Mirror OAT Sensor Location17
FIGURE 2-5. Instrument Cluster for T170/T270/T370 Used with EPA2010 Emission Compliant Engines17
Air Intake System18
Charge Air Cooler System18
Section 3 - Dimensions19
Abbreviations and Definitions19
FIGURE 3-1. Prospector Turn Circle Analysis20
Overall Dimensions21
FIGURE 3-2. T170/T270/T370 Overall Height, and Length Dimensions21
Detail Views23
FIGURE 3-3. Top of Cab View, T270/T370, Roof Mounted Options23
FIGURE 3-4. Side of Cab View, T270/370, Roof Mounted Options23
Back of Cab: Flush Mounted Flood Lamps - T270/37024
FIGURE 3-5. Flush Mounted Flood Lamp Locations24
Detail Views25
Crossmember Locations - T17025
FIGURE 3-6. T170 Crossmember Location25
Detail Views26
Crossmember Locations - T17026
FIGURE 3-7. T170 Crossmember Location26
Components27
Frame Rail Configurations - T170/270/37027
FIGURE 3-8. Frame Rail Dimensions and Properties27
Battery Box - T270/37028
FIGURE 3-9. T270/370 Battery Box Measurements]28
FIGURE 3-10. T270/370 Battery/Tool Box Measurements28
22-Inch Fuel Tanks - T270/37029
FIGURE 3-11. T270/370 22" Fuel Tank Mounting Measurements29
FIGURE 3-12. T270/370 24 .5" Fuel Tank Mounting Measurements . with and Without Steps29
Rectangular Fuel Tank30
FIGURE 3-13. Rectangular Fuel Tank Measurements30
Battery Box - T270/37031
Battery/Access Step - T17031
FIGURE 3-14. T270/370 Battery Box Measurements31
FIGURE 3-15. T170 Battery Box/Cab Access Step Measurements31
Horizontal Exhaust/Muffler32
FIGURE 3-16. Horizontal Exhaust Muffler/Dpf Measurements32
Step/Dpf Box Assembly RH under Cab - T270/37033
Horizontal Muffler-Vertical Tailpipe on Cab33
FIGURE 3-17. T270/T370 RH Step/Dpf Box Assembly for Use with Vertical Tailpipe (Left)33
FIGURE 3-18. T270/370 Vertical Tailpipe on Right Side of Cab33
FIGURE 3-19. T270/T370 with Vertical Muffler/Dpf Behind RH Side of Cab34
Ride Heights35
Rear Suspension Layouts37
KENWORTH AG210L SINGLE REAR Axle37
KENWORTH AG400L TANDEM REAR Axle38
REYCO 79KB SINGLE REAR Axle39
Optional Reyco 79KB Suspensions39
REYCO 102 TANDEM REAR Axle40
Optional Reyco 102 Suspension40
HENDRICKSON HAS SINGLE REAR Axle41
Optional Hendrickson HAS Single Suspensions41
HENDRICKSON Primaax SINGLE REAR Axle42
Optional Hendrickson Promaax Single Suspensions42
Hendrickson Has Tandem Suspension43
Optional Hendrickson HAS Tandem Suspensions43
Hendrickson Rt Tandem Suspension44
Optional Hendrickson RT Tandem Suspensions44
Chalmers 854-40 Tandem Suspension45
Optional Chalmers Tandem Suspensions45
Tire Data46
Frame and Cab Related Heights46
Ground Clearances46
Pto Clearances51
SECTION 4 - Exhaust & AFTERTREATMENT54
Exhaust and AFTER-TREATMENT INFORMATION54
General Guidelines for Def System56
INSTALLATION Requirements and DIMENSIONS for DEF SYSTEM56
Measurement Reference Points57
FIGURE 4-1. Measurement Location of DEF Supply Module (Pump)57
FIGURE 4-2. Measurement Location of DEF Dosing Module (Injector)57
FIGURE 4-3. Orientation of Dosing Module58
FIGURE 4-4. RH under Cab Exhaust with Small or Medium Tanks58
FIGURE 4-5. Horizontal Series Exhaust with Small or Medium Tanks59
FIGURE 4-6. Vertical Exhaust with Small or Medium Tanks59
FIGURE 4-7. Horizontal Crossover Exhaust System with Small or Medium Tanks60
FIGURE 4-8. Routing DEF Lines and DEF Trap61
GENERAL Exhaust INFORMATION62
FIGURE 4-9. Isometric View of Right Hand under DPF and SCR with Single SOC Tailpipe63
FIGURE 4-10. Top View of Right Hand under DPF and SCR with Single SOC Tailpipe63
FIGURE 4-11. Right View of Right Hand under DPF and SCR with Single SOC Tailpipe64
FIGURE 4-12. Back View of Right Hand under DPF and SCR with Single SOC Tailpipe64
FIGURE 4-13. Isometric View of Horizontal DPF and SCR with Horizontal Tailpipe65
FIGURE 4-14. Top View of Horizontal DPF and SCR with Horizontal Tailpipe65
FIGURE 4-15. Right View of Horizontal DPF and SCR with Horizontal Tailpipe66
FIGURE 4-16. Back View of Horizontal DPF and SCR with Horizontal Tailpipe66
FIGURE 4-17. Isometric View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe67
FIGURE 4-18. Top View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe67
FIGURE 4-19. Right View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe68
FIGURE 4-20. Back View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe68
FIGURE 4-21. Isometric View of Vertical Independent DPF and SCR69
FIGURE 4-22. Top View of Vertical Independent DPF and SCR69
FIGURE 4-23. Right View of Vertical Independent DPF and SCR70
FIGURE 4-24. Back View of Vertical Independent DPF and SCR70
Exhaust INFORMATION71
Section 5 - Frame Layouts72
Frame Layouts72
Common Optional Components73
FIGURE 5-1. DEF Tank Dimensions74
FRAME LAYOUT Index75
Section 6 - Body Mounting112
Critical Clearances112
FIGURE 6-1. Minimum Clearance between Top of Rear Tires and Body Structure Overhang112
FIGURE 6-2. Minimum Back of Cab Clearance112
FIGURE 6-3. Spacer between Frame Sill and Body Rail - Rubber or Plastic113
FIGURE 6-4. High Compression Spring113
FIGURE 6-6. Crossmember-Gusset Hole Pattern Requirements114
FIGURE 6-6. Hole Locations Guidelines for Frame Rail and Bracket114
Body Mounting Using U-Bolts115
FIGURE 6-7. Acceptable U-Bolt Mounting with Wood and Fabricated Spacers115
FIGURE 6-8. Clearance Space for Air Lines and Cables116
Hybrid Clearances117
FIGURE 6-9. Example of Fishplate Bracket at Rear End of Body, Used with U-Bolts117
FIGURE 6-10. Clearance Zones Around Hybrid Power Electronics Carrier (PEC)117
FIGURE 6-11. Clearance Zones Around the Hybrid Battery Box Located LH under Cab118
Section 7 - Frame Modifications121
Frame Modifications121
Drilling Rails121
Modifying Frame Length122
FIGURE 7-1. Detail of Frame Extension and Joint Welding122
FIGURE 7-2. Frame Insert122
FIGURE 7-3. Comparison of Original, Shortened, and Extended Wheelbases124
FIGURE 7-4. Crossmember Added When Distance Exceeds 60 Inches (1524 MM)124
Welding125
FIGURE 7-5. Heat Treated Frame Rail Warning125
Section 8 - Electrical129
Electrical129
FIGURE 8-1. J1939 Data Link Wiring129
FIGURE 8-2. Kenworth B-Cab Dash130
FIGURE 8-3. Diesel Exhaust Fluid Gauge130
FIGURE 8-4. Multiplexed Instrumentation Block Diagram131
FIGURE 8-5. CECU Location132
FIGURE 8-6. Main Instrument Panel133
FIGURE 8-7. Instrumentation Harness Interface Diagram135
FIGURE 8-8. Firewall Air Junction Block (View from Inside of Cab)136
FIGURE 8-9. Air Filter Restriction Sensor on Firewall Air Junction Block (View from Inside of Cab)136
FIGURE 8-10. Fuel Filter Restriction Pressure Gauge Sensor Location (Typical)137
Accessing Gauges and Switches138
FIGURE 8-11. Telltale Symbol Standard Cards142
FIGURE 8-12. Blank Telltale Tray144
FIGURE 8-13. Telltale Icons . (Continued145
FIGURE 8-14. Spare Switches Wired to Power147
Optional Switches, Air Valves and Gauges148
FIGURE 8-15. Optional Switches149
FIGURE 8-16. Switch and Wiring for Customer Installed Beacon Lamp in the Chassis Harness149
FIGURE 8-17. Switch and Wiring for Customer Installed Beacon Lamp in the IP Harness149
Additional Spare Circuits151
Optional Body Builder Harness152
FIGURE 8-19. Location of Standard Body Harness Connection152
FIGURE 8-20. Body Junction Harness153
Circuits Wired through the Ignition154
Connecting Ignition Circuits154
Circuits Wired to Battery154
FIGURE 8-21. Epto Harness Location156
FIGURE 8-22. Location of Body Builder Distribution Module on Hybrid157
FIGURE 8-23. Detail of Body Builder Power Distribution Module157
FIGURE 8-24. Adding a Third Battery158
FIGURE 8-25. Adding a Third Battery158
Wiring for a Liftgate159
Liftgate Power Source159
Connecting the Liftgate Power160
FIGURE 8-26. Liftgate Circuit Breaker Inside Battery Box160
Amp Alternator (Recommended Hookup)161
Engine Connections161
FIGURE 8-27. P27-6180 Fuse Holder161
FIGURE 8-28. Battery Harness Jumper161
Remote Pto/Throttle Harness162
FIGURE 8-30. Wiring for Customer Installed Throttle Control at End of Frame163
FIGURE 8-31. Cab Load Center (Mpdc)165
Trailer Cable Connections168
FIGURE 8-32. SAE J560 Trailer Connector168
FIGURE 8-33. ISO 3731 Trailer Connector168
FIGURE 8-34. Junction Box169
Section 9 - Routing171
Routing171
FIGURE 9-1. Clamp and Butterfly Clamp171
FIGURE 9-2. Butterfly Tie171
FIGURE 9-3. Tie Strap171
ROUTING Requirements172
FIGURE 9-4. Heavy Duty (HD) Mount172
Routing of Wires and Hoses Near Exhaust System174
FIGURE 9-5. Definition of Measurements174
Appendix A Vehicle Identification175
VIN Location175
Chassis Number Locations175
FIGURE A-1. Vehicle Identification Number (VIN175
Vehicle Identification Labels176
Tire/Rim and Weight Rating Data Label176
Incomplete Vehicle Certification Label176
Components and Weights Label176
FIGURE A-2. Drivers Door and Door Frame Labels176
Noise Emission Label177
Paint Identification Label177
Component Identification177
Engine Identification177
Transmission Identification178
Front Axle Identification178
Rear Axle Identification178
FIGURE A-4. Front Axle Identification178
FIGURE A-5. Rear Axle Identification178

Questions and Answers:

Need help?

Do you have a question about the Paccar Kenworth T170 Hybrid 2011 and is the answer not in the manual?

Paccar Kenworth T170 Hybrid 2011 Specifications

General

Brand	Paccar
Model	Kenworth T170 Hybrid 2011
Category	Trucks
Language	English

Related product manuals

Paccar Kenworth T680 2019

194 pages

Paccar Kenworth T800 2012

276 pages

Paccar Kenworth T880 2019

194 pages

Paccar Kenworth T270 2011

179 pages

Paccar Kenworth T370 2011

Paccar Kenworth T170 Hybrid 2011 User Manual

Table of Contents

Questions and Answers:

Paccar Kenworth T170 Hybrid 2011 Specifications

Related product manuals