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Paccar Kenworth T170 Hybrid 2011 User Manual

Paccar Kenworth T170 Hybrid 2011
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Kenworth
T170 / T270 / T370 and Hybrid
2011 Body Builders Manual
®

Table of Contents

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Paccar Kenworth T170 Hybrid 2011 Specifications

General IconGeneral
BrandPaccar
ModelKenworth T170 Hybrid 2011
CategoryTrucks
LanguageEnglish

Summary

Section 1 Introduction

SCOPE

Outlines the manual's purpose, scope, and intended audience.

Section 2 Safety & Compliance

SAFETY SIGNALS

Explains critical safety symbols: WARNING, CAUTION, and NOTE.

FEDERAL MOTOR VEHICLE SAFETY STANDARDS COMPLIANCE

Details compliance with safety standards and body builder responsibilities.

Noise and Emissions Requirements

Covers engine emission control systems and requirements.

Electrical System

Provides overview of electrical systems, multiplexing, and sensor locations.

Section 3 Dimensions

ABBREVIATIONS AND DEFINITIONS

Defines terms and abbreviations used for vehicle dimensions.

OVERALL DIMENSIONS

Shows general height, width, and length dimensions for T170, T270, and T370 models.

Frame Rail Configurations - T170/270/370

Provides dimensions and properties for frame rail configurations.

RIDE HEIGHTS

Provides estimated front and rear suspension ride heights.

REAR SUSPENSION LAYOUTS

Illustrates rear suspension layouts and provides dimensions.

GROUND CLEARANCES

Outlines methods for estimating ground clearance for components.

Section 4 Exhaust & Aftertreatment

EXHAUST AND AFTER-TREATMENT INFORMATION

Information on exhaust and after-treatment systems, including SCR and DEF.

GENERAL GUIDELINES FOR DEF SYSTEM

Guidelines for DEF tank installation and modifications.

GENERAL EXHAUST INFORMATION

Common DPF and SCR exhaust system configurations and routing.

Section 5 Frame Layouts

FRAME LAYOUTS

Aids in chassis layout and component placement.

COMMON OPTIONAL COMPONENTS

Details dimensions for optional components to aid frame layout.

Hybrids

Frame layout configurations specific to hybrid models.

Section 6 Body Mounting

CRITICAL CLEARANCES

Addresses clearances around wheels, cab, and body to prevent damage.

Body Mounting Using Brackets

Recommendations for using spacers and brackets in body mounting.

BODY MOUNTING USING U–BOLTS

Details methods for mounting bodies using U-bolts.

Hybrid Clearances

Clearance requirements around Hybrid Power Electronic Carrier (PEC).

Section 7 Frame Modifications

FRAME MODIFICATIONS

Introduction to frame modification procedures.

DRILLING RAILS

Guidelines for drilling rails, including spacing and hole patterns.

Changing Wheelbase

Considerations and warnings for modifying vehicle wheelbase.

WELDING

Procedures and precautions for welding frame rails.

Section 8 Electrical

ELECTRICAL

Overview of vehicle electrical systems, multiplexing, and instrumentation.

ACCESSING GAUGES AND SWITCHES

Instructions for safely removing dash panels to access gauges and switches.

TELLTALE SYMBOLS

How to customize dash telltale symbols (warning lights).

BODY BUILDER POWER DISTRIBUTION CENTER

Details the power distribution module for hybrid battery boxes.

WIRING FOR A LIFTGATE

Instructions and requirements for wiring liftgate power.

Section 9 Routing

ROUTING

General requirements for securing hoses and electrical wires.

ROUTING REQUIREMENTS

Guidelines for wiring, bundles, and exceptions in routing.

Routing of Wires and Hoses near Exhaust System

Clearance requirements for routing near exhaust system.

Appendix A Vehicle Identification

VEHICLE IDENTIFICATION NUMBER

Explains the structure and components of the VIN.

VEHICLE IDENTIFICATION LABELS

Describes various identification labels on the vehicle.

COMPONENT IDENTIFICATION

Explains how to identify engines, transmissions, and axles.

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