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Paccar Kenworth T680 2019 User Manual

Paccar Kenworth T680 2019
194 pages
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Kenworth Heavy Duty
Body Builder Manual
2019
®

Table of Contents

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Paccar Kenworth T680 2019 Specifications

General IconGeneral
BrandPaccar
ModelKenworth T680 2019
CategoryTrucks
LanguageEnglish

Summary

Section 2 Safety & Compliance

SAFETY SIGNALS

Explanation of key symbols and 'signal words' for alerts.

Warnings, cautions, and notes

Defines WARNING, CAUTION, and NOTE signal words and their symbols.

Noise and Emissions Requirements

Guidelines for modifying emissions control components and systems.

Exhaust and Exhaust After-treatment System

Highlights common or critical aspects of the exhaust and after-treatment system.

Electrical System

Highlights common or critical aspects of the electrical system for body builders.

Section 3 Dimensions

DIMENSIONS

General information for chassis layout and body planning.

OVERALL DIMENSIONS

Includes drawings and charts of Class 8 models T680 and T880 with various sleeper options.

RIDE HEIGHTS

Provides front and rear suspension ride heights for determining overall vehicle height.

Rear Suspension (All Models)

Lists common rear suspension options with laden and unladen ride heights.

Section 4 PTO Mounting & Programming

4.1. TRANSMISSION MOUNTED PTO

Details transmission-mounted PTOs for manual transmissions, including locations and types.

AUTOMATIC TRANSMISSIONS

Details PTO locations for Allison automatic transmissions and potential clearance issues.

4-3. PTO CLEARANCES

Visuals for determining PTO locations and clearances on manual and Allison transmissions.

4-4. PTO MOUNTING CLEARANCE

Guide for PTO clearance to truck components in various mounting configurations for 2.1M trucks.

4.5. MX PTO MODE CONTROL (PMC)

Explains MX PTO Mode Control (PMC) features, limits, and protections.

MX PTO MODE ACTIVATION

Describes three ways to activate PTO Mode: feedback, switch, and CAN bus request.

MX PTO MODE CONTROL LOCATION

Defines cab and remote locations for PTO control and the PMC Location Switch.

MX PTO MODE FEATURES

Lists features and configurations available when PTO Mode is active.

MX PTO MODE PROTECTIONS AND LIMITS

Details protections and limits active when PTO Mode is engaged.

MX PTO SPEED CONTROL (PSC) FEATURES

Explains PTO Speed Control (PSC) features for engine speed control via cab or remote stations.

MX PTO SPEED CONTROL INTERLOCKS

Lists configurable PSC interlocks that cancel PSC when active.

Section 5 Exhaust & Aftertreatment

EXHAUST AND AFTER-TREATMENT INFORMATION

Information regarding exhaust and after-treatment systems utilizing SCR and DEF.

GENERAL GUIDELINES FOR DEF SYSTEM

Guidelines for DEF tank installation, relocation, and capacities.

INSTALLATION REQUIREMENTS AND DIMENSIONS FOR DEF SYSTEM

Guidelines for DEF system component relocation, clearances, and routing.

GENERAL EXHAUST INFORMATION

Describes three main DPF and SCR exhaust systems and body builder modification limits.

Section 6 Frame Layouts

FRAME LAYOUTS

Dimensions to aid in chassis layout for fuel tanks, battery boxes, DPF, SCR, and DEF tanks.

D1—Use with the following models: T880 (Standard Hood)

Frame layout dimensions for T880 Standard Hood Daycab with various fuel tank and DEF tank sizes.

D1—Use with the following models: T880 (Short Hood)

Frame layout dimensions for T880 Short Hood Daycab with various fuel tank and DEF tank sizes.

D1—Use with the following models: T880S (SFFA)

Frame layout dimensions for T880S SFFA Daycab with Short Hood and various tank sizes.

D2—Use with the following models: T880 (Standard Hood)

Frame layout dimensions for T880 Standard Hood Daycab with various fuel tank and DEF tank sizes.

D2—Use with the following models: T880 (Short Hood)

Frame layout dimensions for T880 Short Hood Daycab with various fuel tank and DEF tank sizes.

D2—Use with the following models: T880S (SFFA)

Frame layout dimensions for T880S SFFA Daycab with Short Hood and various tank sizes.

D3—Use with the following models: T880 (Standard Hood)

Frame layout dimensions for T880 Standard Hood Daycab with various fuel tank and DEF tank sizes.

D3—Use with the following models: T880 (Short Hood)

Frame layout dimensions for T880 Short Hood Daycab with various fuel tank and DEF tank sizes.

D3—Use with the following models: T880S (SFFA)

Frame layout dimensions for T880S SFFA Daycab with Short Hood and various tank sizes.

D4—Use with the following models: T880 (Standard Hood)

Frame layout dimensions for T880 Standard Hood Daycab with various fuel tank and DEF tank sizes.

D4—Use with the following models: T880 (Short Hood)

Frame layout dimensions for T880 Short Hood Daycab with various fuel tank and DEF tank sizes.

D4—Use with the following models: T880S (SFFA)

Frame layout dimensions for T880S SFFA Daycab with Short Hood and various tank sizes.

D5—Use with the following models: T880 (Standard Hood)

Frame layout dimensions for T880 Standard Hood Daycab with various fuel tank and DEF tank sizes.

D5—Use with the following models: T880 (Short Hood)

Frame layout dimensions for T880 Short Hood Daycab with various fuel tank and DEF tank sizes.

D5—Use with the following models: T880S (SFFA)

Frame layout dimensions for T880S SFFA Daycab with Short Hood and various tank sizes.

Section 7 Body Mounting

CRITICAL CLEARANCES

Details critical clearances required between rear wheels, cab, and body structure.

BODY MOUNTING USING BRACKETS

Guidelines for mounting bodies to the chassis using brackets and the importance of spacers.

Frame Drilling

Warnings and cautions regarding drilling holes in frame rails to avoid structural damage.

BODY MOUNTING USING U–BOLTS

Instructions for using U-bolts for body mounting, including spacer requirements.

Section 8 Frame Modifications

DRILLING RAILS

Guidelines and warnings for drilling holes in frame rails for attachments.

MODIFYING FRAME LENGTH

Information on shortening or lengthening the frame cutoff using torches or frame extenders.

CHANGING WHEELBASE

Guidelines for reducing or lengthening the chassis wheelbase, including driveline considerations.

WELDING

Recommendations and precautions regarding frame welding, emphasizing potential heat treatment issues.

Welding Precautions: All Electronic Engines

Specific precautions for welding on vehicles with electronic engines.

TORQUE REQUIREMENTS

Tables listing torque requirements for customary Grade 8 UNF/UNC and Metric Class 10.9 fasteners.

Section 9 CAN Communications

CAN MESSAGES AVAILABLE ON BODY CONNECTIONS

Lists CAN signals, PGNs, and CAN BUS for body connections.

Section 10 Electrical

GROUNDING

Guidelines for properly grounding post-OEM components to avoid vehicle damage or injury.

Section 11 Routing

ROUTING REQUIREMENTS

Details wiring requirements for grounding, terminals, and wire bundling with exceptions.

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