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Paccar Kenworth T270 2011 User Manual

Paccar Kenworth T270 2011
179 pages
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Kenworth
T170 / T270 / T370 and Hybrid
2011 Body Builders Manual
®

Table of Contents

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Paccar Kenworth T270 2011 Specifications

General IconGeneral
BrandPaccar
ModelKenworth T270 2011
CategoryTrucks
LanguageEnglish

Summary

Safety Signals and Signal Words

Understanding Warnings, Cautions, and Notes

Details the meaning and implications of WARNING, CAUTION, and NOTE messages in the manual.

Federal Motor Vehicle Safety Standards Compliance

Incomplete Vehicle Certification Process

Explains the Incomplete Vehicle Document and certification labels required for modifications.

Noise and Emissions Requirements

Fuel System Guidelines

Exhaust and After-treatment System Restrictions

Lists components of the exhaust and after-treatment system that must not be modified.

Electrical System Highlights

Vehicle Dimensions Overview

Overall Dimensions of T170/T270/T370

Frame Rail Configurations and Properties

Horizontal Exhaust/Muffler Dimensions

Front Suspension Ride Heights

Rear Suspension Layouts and Dimensions

Ground Clearance for Fuel and DEF Tanks (4x2, 6x4)

Ground Clearance for Fuel and DEF Tanks (4x4, 6x6)

Exhaust and After-treatment System Overview

DEF System Schematic and Routing

Details the schematic of the DEF system, including supply module, tank, and dosing module connections.

General Guidelines for DEF System Installation

DEF System Installation Requirements

Outlines requirements for DEF system component relocation, including piping heights, clearances, and hose length.

RH Under Cab Exhaust with Small/Medium DEF Tanks

Horizontal Series Exhaust with Small/Medium DEF Tanks

Vertical DPF and SCR with Rectangular Small or Medium DEF Tanks

Illustrates exhaust routing and height differential for vertical DPF/SCR systems with small or medium DEF tanks.

Horizontal Crossover Exhaust with Small/Medium DEF Tanks

General Exhaust System Information

RH Under DPF/SCR with Single Side Tailpipe

Horizontal DPF/SCR with Horizontal Tailpipe

Horizontal (Series) DPF/SCR with Horizontal Tailpipe

Vertical Independent DPF and SCR Configurations

Frame Layouts and Component Index

Frame Layout Index and Configurations

Hybrid Frame Layout Configurations

Critical Clearances: Rear Wheels and Cab

Back of Cab to Body Clearance

Ensures adequate clearance between the back of the cab and the front of the mounted body to prevent damage.

Body Mounting Using Brackets and Spacers

Mounting Hole Guidelines for Frame Rails

Frame Drilling Precautions

Warns against drilling into frame rail flanges and advises careful drilling of the frame web to avoid wire damage.

Hole Location Guidelines for U-Bolt Mounting

U-Bolt Body Mounting Spacers

Details the use of hardwood or steel spacers with U-bolts to prevent frame flange collapse and wear.

Rear Body Mount Recommendations

Clearance Zones Around Hybrid PEC

Defines clearance zones (A, B, C) around the Hybrid Power Electronic Carrier (PEC) for body installations.

Clearances for Hybrid PEC and Service Access

Hybrid Battery Box Clearances

Outlines minimum clearance requirements around the Hybrid Battery Box for body installations.

Frame Modifications Introduction

Drilling Rails: Location and Hole Pattern

Provides guidelines for drilling holes in frame rails, referencing body mounting and hole pattern requirements.

Modifying Frame Length and Frame Inserts

Changing Wheelbase Guidelines

Welding Precautions and Frame Rail Integrity

Electrical System Overview

Multiplex Instrumentation and Data Bus

Explains Kenworth's multiplex instrumentation using J1939 data bus for efficient signal transmission.

Data Bus Communication Overview

Functional Description: Cab Electronic Control Unit (CECU)

CVSG Gauges and Self-Test

Sensor Locations for Gauges and Harnesses

Accessing Gauges and Switches in the Dash

Telltale Symbols for Customization

Additional Spare Circuits and Wiring

Additional Spare Circuits for Wiring Details

Lists available spare circuits in the dash harness, including ignition and battery circuits with their specifications.

Optional Body Builder Harness Connection

Body Builder Power and Return (Ground) Guidelines

Instructs on connecting body builder power and return lines directly to battery terminals, avoiding frame grounding.

Circuits Wired Through the Ignition System

Hybrid Utility Connector Pinout and Description

PTO Operation Modes and ePTO/mPTO

Body Builder Power Distribution Center for Hybrids

Installing a Third Battery

Wiring for Liftgate Installation

Liftgate Power Source Requirements

Details liftgate power sources, typically DC power from the battery, and the importance of using the correct circuit breaker.

Connecting Liftgate Power to the Third Battery

Remote PTO/Throttle Harness Connection

Electrical Wire Numbering and Color Codes

Trailer Cable Connections and Configurations

Routing Requirements for Wires and Hoses

Wiring and Wire Bundle Routing Requirements

Routing Wires and Hoses Near Other Components

Routing Wires and Hoses Near Exhaust Systems

Vehicle Identification Number (VIN) Structure

Vehicle Identification Labels Overview

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