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Painless Performance Products 10106 - User Manual

Painless Performance Products 10106
45 pages
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WIRE HARNESS INSTALLATION
INSTRUCTIONS
For Installing:
22 Circuit Chassis Harness Kits
#10105 Classic Customizable Jeep CJ (’74-back)
#10106 Classic Customizable Jeep CJ (75-later)
Manual #90504

Table of Contents

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Summary

Introduction

About These Instructions

Contents of the Painless Wire Harness Kit

Tools Needed

Pre-Installation and General Guidelines

Wire Harness Physical Installation Instructions

Rough Installation

Details initial physical placement and precautions for rough installation.

Harness Attachment

Instructions for securely mounting the wire harness groups and wires.

Grounding the Jeep

Emphasizes the importance of proper grounding for system functionality.

Terminal Installation and Making Connections

Guides on preparing and crimping terminals for wire connections.

MIDI FUSE

Explains the purpose and installation of the inline MIDI fuse.

General Electrical Systems - All Jeeps

Generator Charging System

Instructions for connecting a generator charging system.

Generator to Alternator Conversion

Steps for converting from generator to alternator systems.

Connecting an Ammeter and the Midi Fuse

Details on how to connect an ammeter and the MIDI fuse.

Steering Column Wiring - Turn Signal & Ignition Switch Connectors

Guides for connecting turn signal and ignition switch wiring.

Interior Lighting

Instructions for wiring interior lights, including dome and dash.

HEADLIGHT SECTION A

Wiring instructions for the front headlights, parking, and turn signals.

HEADLIGHT SECTION B Wiring

Wiring for interior lights, dome, and headlight switches.

Instrument Panel

Connecting wires for gauges, indicators, and lighting on the instrument panel.

Brake Light Switch

Instructions for connecting the brake light switch.

Tail Section Wiring

Wiring for tail lights, license plate, and reverse lights.

Helpful Hints for Tail Section Wiring

Tips for wiring the rear lights, especially integrated brake lights.

Charging and Ignition Systems - As Originally Manufactured by Jeep

1974 and Earlier

Charging and ignition system specifics for 1974 and older Jeeps.

1975 to 1978

Charging and ignition system details for 1975-1978 models.

1978 and Newer

Charging and ignition system details for 1978 and newer models.

Charging and Ignition Systems - Jeep with GM Engines Installed

Delco Alternator (before 1969) - External Regulator

Wiring for Delco external regulator alternators pre-1969.

Delco Alternator - Internal Regulator

Details for Delco alternators with internal regulators.

Delco One-Wire Alternator

Wiring instructions for Delco one-wire alternators.

GM Ignition (Start;Run) System

Wiring for GM ignition systems, including Delco setups.

Charging and Ignition Systems - Jeeps with Ford Engines Installed

Ford Alternator (2 configurations)

Wiring for Ford alternators, covering two configurations.

Ford Ignition (Start;Run) System

Wiring for Ford ignition systems.

Charging and Ignition Systems - Jeep with Mopar Engines Installed

Mopar Alternator

Wiring for Mopar alternators, including regulator types.

Mopar Ignition (Start;Run) System

Wiring for Mopar ignition systems.

Testing the System

Wire Connection Index and Fuse Requirements

Wire Connection Index

A comprehensive index of wire colors, gauge, and connections.

Fuse Requirements

Table listing fuse requirements for various circuits.

Painless Performance Products 10106 Specifications

General IconGeneral
BrandPainless Performance Products
Model10106
CategoryOther
LanguageEnglish

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