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Painless Performance Products 90542 - User Manual

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Wire Harness Installation
Instructions
For Installing:
#10127 Customizable Mopar Chassis Harness
21 Circuit
Manual #90542
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Summary

Introduction and Overview

About These Instructions

Explains the structure and usage of the installation manual.

Contents of the Painless Wire Harness Kit

Lists all components included in the wire harness kit for inventory check.

Tools Needed

Details the essential tools required for performing the installation.

Pre-Installation and Routing Guidelines

Familiarize Yourself with Harness Sections

Guide to identifying and understanding the different wire harness sections.

Routing Location and Placement Decisions

Steps for deciding fuse block mounting and routing harness groups within the vehicle.

General Harness Installation Instructions

Rough Installation Procedures

Initial placement of the fuse block and routing of major harness groups before final attachment.

Harness Attachment and Securing

Instructions for permanently mounting the fuse block and securing harness groups using ties.

Grounding the Automobile

Critical steps for ensuring proper vehicle grounding for harness functionality and safety.

Terminal Installation and Making Connections

Detailed guidance on preparing wires and making secure electrical connections with terminals.

Testing the System

Procedures for testing all electrical circuits using a battery charger before connecting the main battery.

Mopar-Specific Circuit Connections

Mopar Alternator and Voltage Regulator

Specific wiring instructions for Mopar alternators and their voltage regulators.

Mopar Ignition System Wiring

Detailed steps for connecting the Mopar ignition, starter relay, and coil circuits.

Mopar Turn Signal and Ignition Switch Wiring

Instructions for connecting Mopar turn signals and ignition switch wiring.

All Makes Circuit Connections

Generator Charging System Wiring

Instructions for wiring the generator charging system components.

Generator to Alternator Conversion

Guidance on converting an existing generator system to use an alternator.

Ammeter and Maxi Fuse Installation

Steps for connecting an ammeter and the main maxi fuse for current monitoring.

Interior Lighting Wiring

Instructions for connecting interior lights, dome lights, and panel lights.

Headlight Wiring (Sections A & B)

Connecting headlights, park lights, marker lights, and turn signals across sections.

Hazard Switch and Panel Light Wiring

Wiring procedures for hazard lights and panel illumination circuits.

Instrument Panel Wiring

Connecting gauges, indicators, and lighting to the instrument panel.

Brake Light Switch Wiring

Instructions for connecting the brake light switch and third brake light.

Tail Section Wiring and Hints

Wiring rear lights, including tail, turn signals, and license plate lights, with helpful tips.

Wire Connection Index

Comprehensive Wire Connection Index

A detailed index mapping wire colors, numbers, and their corresponding connections.

Warranty and Return Policy

Painless Performance Products 90542 Specifications

General IconGeneral
BrandPainless Performance Products
Model90542
CategoryOther
LanguageEnglish

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