7
2-4. Presence of fire extinguisher
• 
If any hot work is to be conducted on the 
refrigeration equipment or any associated 
parts, appropriate fire extinguishing 
equipment shall be available at hand.
• 
Have a dry powder or CO
2
fire extinguisher 
adjacent to the charging area.
2-5. No ignition sources
•
No person carrying out work in relation to a 
refrigeration system which involves exposing 
any pipe work that contains or has contained 
flammable refrigerant shall use any sources 
of ignition in such a manner that it may lead 
to the risk of fire or explosion. He/She must 
not be smoking when carrying out such work.
• 
All possible ignition sources, including 
cigarette smoking, should be kept sufficiently 
far away from the site of installation, 
repairing, removing and disposal, during 
which flammable refrigerant can possibly be 
released to the surrounding space.
• 
Prior to work taking place, the area around 
the equipment is to be surveyed to make 
sure that there are no flammable hazards or 
ignition risks.
• 
“No Smoking” signs shall be displayed.
2-6. Ventilated area
• 
Ensure that the area is in the open or that it 
is adequately ventilated before breaking into 
the system or conducting any hot work.
• 
A degree of ventilation shall continue during 
the period that the work is carried out.
• 
The ventilation should safely disperse any 
released refrigerant and preferably expel it 
externally into the atmosphere.
2-7. Checks to the refrigeration equipment
• 
Where electrical components are being 
changed, they shall be fit for the purpose 
and to the correct specification.
• 
At all times the manufacturer’s maintenance 
and service guidelines shall be followed.
• 
If in doubt consult the manufacturer’s 
technical department for assistance.
• 
The following checks shall be applied to 
installations using flammable refrigerants.
-
The charge size is in accordance with 
the room size within which the refrigerant 
containing parts are installed.
-
The ventilation machinery and outlets are 
operating adequately and are not obstructed.
-
If an indirect refrigerating circuit is being 
used, the secondary circuit shall be 
checked for the presence of refrigerant.
-
Marking to the equipment continues to be 
visible and legible. Markings and signs that 
are illegible shall be corrected.
-
Refrigeration pipe or components are 
installed in a position where they are unlikely 
to be exposed to any substance which may 
corrode refrigerant containing components, 
unless the components are constructed of 
materials which are inherently resistant to 
being corroded or are properly protected 
against being so corroded.
2-8. Checks to electrical devices
• 
Repair and maintenance to electrical 
components shall include initial safety 
checks and component inspection 
procedures.
• 
Initial safety checks shall include but not 
limit to:-
-
That capacitors are discharged: this 
shall be done in a safe manner to avoid 
possibility of sparking.
-
That there no live electrical components 
and wiring are exposed while charging, 
recovering or purging the system.
-
That there is continuity of earth bonding.
• 
At all times the manufacturer’s maintenance 
and service guidelines shall be followed.
• 
If in doubt consult the manufacturer’s 
technical department for assistance.
• 
If a fault exists that could compromise safety, 
then no electrical supply shall be connected 
to the circuit until it is satisfactorily dealt with.
• 
If the fault cannot be corrected immediately 
but it is necessary to continue operation, an 
adequate temporary solution shall be used.
• 
The owner of the equipment must be 
informed or reported so all parties are 
advised thereinafter.
3. Repairs to sealed components
• 
During repairs to sealed components, all 
electrical supplies shall be disconnected 
from the equipment being worked upon prior 
to any removal of sealed covers, etc.
• 
If it is absolutely necessary to have an 
electrical supply to equipment during 
servicing, then a permanently operating 
form of leak detection shall be located at the 
most critical point to warn of a potentially 
hazardous situation.
• 
Particular attention shall be paid to the 
following to ensure that by working on 
electrical components, the casing is not 
altered in such a way that the level of 
protection is affected.
This shall include damage to cables, 
excessive number of connections, terminals 
not made to original specification, damage to 
seals, incorrect fitting of glands, etc.
• 
Ensure that apparatus is mounted securely.
• 
Ensure that seals or sealing materials have 
not degraded such that they no longer serve 
the purpose of preventing the ingress of 
flammable atmospheres.
• 
Replacement parts shall be in accordance 
with the manufacturer’s specifications.
NOTE: The use of silicon sealant may inhibit 
the effectiveness of some types of leak 
detection equipment.
Intrinsically safe components do not have to 
be isolated prior to working on them.