14
 Safety precautions
9. Charging procedures
• 
In addition to conventional 
charging procedures, the following 
requirements shall be followed.
 -
Ensure that contamination of 
different refrigerants does not 
occur when using charging 
equipment.
 -
Hoses or lines shall be as short 
as possible to minimize the 
amount of refrigerant contained 
in them. 
 -
Cylinders shall be kept upright. 
 -
Ensure that the refrigeration 
system is earthed prior to 
charging the system with 
refrigerant. 
 -
Label the system when charging 
is complete (if not already). 
 -
Extreme care shall be taken 
not to over fi ll the refrigeration 
system.
• 
Prior to recharging the system it 
shall be pressure tested with OFN 
(refer to #7).
• 
The system shall be leak tested on 
completion of charging but prior to 
commissioning.
• 
A follow up leak test shall be carried 
out prior to leaving the site.
• 
Electrostatic charge may 
accumulate and create a hazardous 
condition when charging and 
discharging the refrigerant.To 
avoid fi re or explosion, dissipate 
static electricity during transfer by 
grounding and bonding containers 
and equipment before charging/
discharging.
 
10. Decommissioning
• 
Before carrying out this procedure, 
it is essential that the technician 
is completely familiar with the 
equipment and all its details.
• 
It is recommended good practice 
that all refrigerants are recovered 
safely.
• 
Prior to the task being carried 
out, an oil and refrigerant sample 
shall be taken in case analysis is 
required prior to re-use of reclaimed 
refrigerant.
• 
It is essential that electrical power 
is available before the task is 
commenced.
a) Become familiar with the 
equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure 
ensure that: 
• 
mechanical handling equipment 
is available, if required, for 
handling refrigerant cylinders; 
• 
all personal protective equipment 
is available and being used 
correctly;
• 
the recovery process is 
supervised at all times by a 
competent person;
• 
recovery equipment and 
cylinders conform to the 
appropriate standards.
d) Pump down refrigerant system, 
if possible.
e) If a vacuum is not possible, 
make a manifold so that 
refrigerant can be removed from 
various parts of the system.
f)  Make sure that cylinder is 
situated on the scales before 
recovery takes place.
g) Start the recovery machine and 
operate in accordance with 
manufacturer’s instructions.
h) Do not over fi ll cylinders. (No 
more than 80 % volume liquid 
charge).