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Parker Balston H2PEMPD-510 - User Manual

Parker Balston H2PEMPD-510
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Bulletin TI-H2PEMPD-E Installation, Operation and Maintenance Manual
Hydrogen Gas Generator H2PEMPD Series
www.labgasgenerators.com
1
1-800-343-4048
Parker Hydrogen Gas Generator
Installation, Operation, and Maintenance Manual
Models H2PEMPD-510, H2PEMPD-650,
H2PEMPD-850, H2PEMPD-1100, H2PEMPD-1300

Table of Contents

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Summary

Warranty

Safety Information

User Responsibility

Defines user's role in safe operation and selection of equipment, highlighting potential hazards.

General Safety Precautions

Key safety guidelines for operating and handling the hydrogen generator, including environmental considerations.

Markings and Symbols

Explains safety markings and international symbols used on the equipment and manual for user guidance.

Description

Technical Specification

Details the operational parameters, electrical, and environmental data of the hydrogen generator models.

Weight and Dimensions

Provides physical size and weight specifications for installation planning and handling.

Receiving and Inspecting the Equipment

Covers the initial steps of checking the equipment upon arrival and preparing it for use.

Storage

Guidelines for storing the generator before installation to maintain its condition and prevent damage.

Locating the Equipment

Details site selection criteria including environment, space, ventilation, water, and electrical needs for proper installation.

Installation & Setup

Recommended system layout

Illustrates a typical single generator setup with essential components and connections for optimal performance.

Installation Kit

Lists available kits for plumbing the generator system, ensuring proper connections.

Connecting the generator

Provides instructions for connecting various components to the hydrogen generator.

Environmental filters

Instructions for fitting environmental filters to the generator's vent ports to maintain air quality.

Hydrogen outlet port

Guidance on connecting the hydrogen output line to the application instrument for gas delivery.

Drain ports

Procedures for connecting drain lines for overflow and spillage to ensure proper waste management.

Electrical supply

Instructions for connecting the generator to the power source, ensuring a safe and proper electrical connection.

Filling the water bottle

Step-by-step guide for filling the generator's water reservoir with deionized water.

Water supply (generators fitted with Auto Water Fill)

Details on connecting the deionized water supply for models with automatic refill functionality.

Options Board Accessory

Information about the optional accessory for enhanced communication, monitoring, and control.

Fitting the options Board

Instructions for physically connecting the options board harness to the generator's rear panel.

Wiring the Options Board

Details on connecting external signals and controls to the options board for expanded functionality.

Starting up the Generator

Step-by-step procedure for powering on and initializing the hydrogen generator for operation.

Operating the equipment

Overview of controls

Identifies and explains the function of the generator's control panel elements and status indicators.

Starting the equipment

Detailed instructions for powering on and initiating the generator's startup sequence.

Operating Menus

Describes the generator's menu structure for accessing operational parameters and diagnostic data.

Default Menu

Explains the default display screen showing key operational status, pressure, and flow.

Stand by Mode

Procedure for putting the generator into standby mode to pause hydrogen output.

Resetting the system

How to reset the system, typically after an error condition, to resume normal operation.

Conductivity

How to check water quality via conductivity and interpret the display for maintenance needs.

Pressure Measurement

How to view and change pressure measurement units (bar, psi, Mpa) on the display.

Run Time Data

Displays total hours run and remaining time until the next scheduled service.

Flow

Shows current hydrogen flow rate and total volume produced by the generator.

Error Log

How to access and view the 10 most recent error messages logged by the generator.

Generator Self-Test

Procedure for running internal diagnostics on the generator to check system integrity.

Test Passed; Failed

Displays the outcome of the generator self-test routine, indicating system status.

Hard Reset

Stopping the equipment and depressurizing

Servicing

Cleaning

Instructions for cleaning the generator's exterior using appropriate materials.

Service Intervals

Schedule and tasks for routine preventative maintenance to ensure optimal performance.

Service Kits

Lists available service kits containing parts for routine maintenance procedures.

Recommended Service A

Details components included in the 6-month (4000 hrs) service kit for essential maintenance.

Recommended Service B

Details components included in the 24-month (16000 hrs) complete service kit for major maintenance.

Consumable Replacement Procedures

Provides detailed steps for replacing consumable parts of the generator.

Draining the water bottle

Steps to safely drain the water from the generator's reservoir before maintenance.

Replacing the deionizer cartridge and 100 micron water filter

Guide for replacing key water purification components to maintain water quality.

Replacing the Environmental Filters

Instructions for replacing the generator's external air filters to ensure proper ventilation.

Replacing the Water Pump

Detailed steps for replacing the internal water pump assembly.

Replacing the Fan Guards

Instructions for replacing the generator's fan guards to maintain cooling efficiency.

Filling the water bottle

Final steps for refilling the water bottle after maintenance procedures.

Error Messages

FILL WATER; WATER EMPTY

Identifies low water level errors and required actions to refill the reservoir.

CHANGE WATER; CONDUCTIVITY

Indicates high water conductivity and the need to change the water.

HIGH VOLTAGE; LOW VOLTAGE

Errors related to cell voltage fluctuations and required troubleshooting steps.

HIGH CURRENT; LOW CURRENT

Errors related to cell current fluctuations and required troubleshooting steps.

INTERNAL LEAK; LOW PRESSURE

Errors indicating potential hydrogen leaks or low system pressure.

OVER RUN

Error for generator operating beyond its rated capacity.

OVER PRESSURE

Indicates generator pressure exceeding safe operating limits.

PRESS XDUCER 1; PRESS XDUCER 2

Errors related to pressure transducer signals or lack thereof.

COND XDUCER; SEPARATOR BLOCK

Errors related to conductivity transducer or water level in the separator block.

CALIBRATION; WATCHDOG

Errors indicating calibration file issues or software timeouts.

WATER PUMP; PSU FAN FAIL

Errors related to pump operation or power supply fan failure.

CASE FAN FAIL; O2 FLOAT CONNECT

Errors for case fan failure or reservoir level sensor issues.

TEMP RATE; OVER TEMP; LOW TEMP

Errors related to purifier temperature monitoring and control.

SERVICE REQUIRED

Indicates that scheduled maintenance is due.

O2 VENT BLOCK; REMOTE STOP

Errors for blocked vents or external remote stop activation.

Parker Balston H2PEMPD-510 Specifications

General IconGeneral
BrandParker Balston
ModelH2PEMPD-510
CategoryPortable Generator
LanguageEnglish

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