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Parker Airtek TWP1500 User Manual

Parker Airtek TWP1500
76 pages
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Externally Heated & Blower Purge
Desiccant Dryers
User Manual
Models TWP/TWB200 – TWP/TWB9000

Table of Contents

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Parker Airtek TWP1500 Specifications

General IconGeneral
BrandParker
ModelAirtek TWP1500
CategoryDryer
LanguageEnglish

Summary

Safety and Precautions

General Safety Precautions

Important safety guidelines for operating the desiccant dryer.

Temperature and Noise Warnings

Caution regarding hot surfaces and high noise levels during operation.

Electrical Safety

Information on emergency stop button and power supply disconnects.

Elevated Downstream Air Temperature

Warning about high temperatures in downstream piping after switchover.

Installation Procedures

Pre-Installation Checks

Inspect dryer for damage and verify included documentation.

Connection Points and Exhaust Piping

General Operation

Twin Tower Desiccant Dryer Function

How compressed air is dried and vessels regenerate.

Externally Heated Dryer Regeneration

Process of regeneration using heated purge air.

Blower Purge Dryer Regeneration

Process of regeneration using ambient air and a blower.

Wiring Diagram Standard Controller

Wiring Diagram Standard Controller - PLC and HMI

PLC and Control Power Wiring

Wiring connections for the PLC and control power circuits.

HMI and Sensor Wiring

Wiring for the Human-Machine Interface and sensor inputs.

Wiring Diagram Standard Controller - Outputs

PLC Outputs and Solenoid Valve Wiring

Wiring for PLC outputs controlling solenoid valves and heaters.

Heater and Blower Contactor Wiring

Wiring for heater and blower contactors and associated circuits.

Wiring Diagram Standard Controller - Sensor Inputs

Thermocouple Inputs

Wiring for isolated thermocouple inputs to PLCs.

Start Up Procedure

Pre-Start Checks and Pressurization

Verifying connections, pressurizing the system, and initial dryer pressurization.

Heatless and Heated Operation Modes

Starting the dryer in heatless or heated regeneration modes.

Muffler Installation and Purge Pressure

Installing mufflers and setting purge pressure.

Heating and Over-Temperature Verification

Checking heater operation and over-temperature settings.

Timing Configuration

Dewpoint Demand Function

Energy-saving feature extending drying cycles based on dewpoint.

Controller Display and Operation

Manual Stepping Feature

Feature for advancing through regeneration states for maintenance.

Main Controller Screen Layout

Overview of the HMI screen elements and navigation.

Main Screen User Interface Navigation

User Controls Overview

Description of buttons for menu, alarms, stepping, standby, and login.

State Message Line Interpretation

Sensor Values and System Information

Main Screen User Interface Navigation

Controller Settings: Dewpoint and Drain

Controller Settings: Sensors and Alarms

Advanced Settings Configuration

Factory Settings and Purge Cooling

Historical Trend Display

Trend Display Navigation and Elements

Trend Data Export and Management

Sensor and I/O Screen Display

Service Screen Functions

Service Menu Operations

Alarm Indicator Display

Alarm Descriptions and Indicators

Displaying active alarms and their descriptions.

Alarm History Log

Active Alarms List Screen

Resetting Active Alarms

Functionality to reset active alarms and restart the dryer.

Alarm Chart

Alarm Descriptions and Settings

Detailed list of alarms, their descriptions, settings, and notes.

Communications Interfaces

Modbus Register Map - Status and Output Registers

Modbus Register Map - Output and Input Registers

Modbus Register Map - Alarm and Sensor Registers

Modbus Register Map - Calibration Settings

Modbus Register Map - Control Settings (Part 1)

Modbus Register Map - Control Settings (Part 2)

Shutdown Procedure

Maintenance Schedule

Troubleshooting Guide

Dryer Not Operating or Switching Issues

Troubleshooting steps for dryer not operating or failing to switch states.

Heat and Dewpoint Issues

Diagnosing problems related to insufficient heat or high dewpoint.

Excessive Air Loss and Pressure Drop

Identifying causes and solutions for air loss and pressure drops.

Back Pressure and Valve Malfunctions

Troubleshooting back pressure and inlet/exhaust valve issues.

Technical Specifications

Externally Heated Dryer Technical Specifications

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