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Pavailler CRISTAL FM1 User Manual

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CRISTAL FM1-FM2
Rack oven
I
nstaller
/ user
manual
Translated manual
Language: ENGLISH
Code: AF220045170-17
Date: 09/2016

Table of Contents

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Pavailler CRISTAL FM1 Specifications

General IconGeneral
BrandPavailler
ModelCRISTAL FM1
CategoryOven
LanguageEnglish

Summary

Warranty Conditions and Recommendations

Read Before Use

Customer must ensure premises have suitable capacity and no flour accumulation.

Limit Flour Dust Emissions

Recommendations to limit flour dust formation during processing to prevent respiratory diseases.

Environmental Protection

Symbol indicates product not to be disposed of with household waste.

General Characteristics

Description

Overview of CRISTAL ovens, their compatibility, operation, capacity, and construction.

Conformity Declaration

Declaration of conformity for the equipment to relevant standards.

Footprint

Diagrams showing the physical dimensions and space requirements for M1 and M2 ovens.

Location of Data Plates

Identification of where manufacturer and gas rating plates are located on the oven.

Heat Release Rate

Table detailing the rated heat release for M1 and M2 oven types.

Installation

Setup

Details on component dimensions, weights, and site preparation for oven installation.

Gas Connection and Burner Adjustment

Instructions for connecting gas supply and adjusting the burner for optimal combustion.

Electrical Connections

Guidance on wiring and power supply requirements for oven electrical connections.

Water Connection

Requirements for water supply and drainage for oven operation.

Smoke Exhaust Connection

Specifications for connecting the smoke exhaust system.

Steam Exhaust Connection

Specifications for connecting the steam exhaust system.

Fresh Air Intake

Requirements for fresh air inlets for proper oven ventilation.

Oil Connection and Burner Adjustment

Instructions for connecting oil supply and adjusting the burner.

Converting the Oven for Use with a Different Type of Gas

Riello Burner Conversion

Procedure for converting Riello burners for natural gas or propane by replacing injectors.

Cuenod Elco Burner Conversion

Procedure for converting Cuenod/Elco burners for natural gas or propane by adjusting seal caps.

Operation and Instructions for Use

Control Panel Overview

Diagram and identification of the components on the oven's control panel.

Timer Functions

Explanation of the timer's operational modes: baking timer and automatic start-up.

Temperature Regulator

Instructions for selecting, changing, and locking temperature settings.

Oven Start-Up

Preliminary operations and sequence for starting the oven, including safety checks.

Baking Time Guidelines

Information on recommended baking times and temperatures for different product weights.

Starting and Ending Baking Cycles

Steps to start and end baking cycles, including loading and removing racks.

Oven Cleaning Procedures

General instructions for cleaning the oven, including surfaces and floor.

Electronic Control Panel Operation

Guide to date settings, delayed start, manual operation, and recipe programming.

Protouch Panel Error List

List of error codes, their causes, and recommended actions for the Protouch control panel.

Maintenance

Wear and Adjustment Parts Replacement

Guidance on replacing and adjusting wear parts like screw-nut system belts and greasing.

Oil or Gas Oven Maintenance

Maintenance tasks for oil/gas ovens, including burner, filter, and flue cleaning.

Steam Generator Maintenance

Maintenance procedures for the steam generator, including descaling and cleaning.

Wiring Diagrams

Oil/Gas 380/415V Power Distribution

Wiring diagram for the power distribution of oil/gas ovens at 380/415V.

Oil/Gas 208/230V Power Distribution

Wiring diagram for the power distribution of oil/gas ovens at 208/230V.

Electric 380/415V Power Distribution

Wiring diagram for the power distribution of electric ovens at 380/415V.

Electric 208/230V Power Distribution

Wiring diagram for the power distribution of electric ovens at 208/230V.

Oil/Gas FM1/2 Power Distribution with Speed Variator

Wiring diagram for oil/gas FM1/2 ovens with speed variator.

Electric FM1/2 Power Distribution with Speed Variator

Wiring diagram for electric FM1/2 ovens with speed variator.

Delat Electric Variator Wiring

Wiring diagram for the DELAT electric variator unit.

Roof Distribution Box Wiring

Wiring schematic for the roof distribution box components.

Oil/Gas Control Diagram

Control circuit diagram for oil/gas ovens.

Electric Control Diagram

Control circuit diagram for electric ovens.

Control Keyboard Diagram

Wiring diagram for the oven's control keyboard.

Oil/Gas Control with Protouch and Speed Variator

Control circuit diagram for oil/gas ovens with Protouch and speed variator.

Electric Control with Protouch and Speed Variator

Control circuit diagram for electric ovens with Protouch and speed variator.

Parts List

Electric Oven General Parts List

List of general parts for the electric oven, with part numbers for M1 and M2 models.

Oil/Gas Oven Rear Parts List

List of parts for the rear of the oil/gas oven, with part numbers for M1 and M2 models.

General Parts List for Oil/Gas Oven Side

List of general parts for the oil/gas oven side, with part numbers for M1 and M2 models.

Roof Parts List 1/3

List of parts for the oven roof assembly (part 1/3).

Door Unit Parts List 1/3

List of parts for the oven door unit (part 1/3).

Electric Heating Unit Parts

List of parts for the electric heating unit.

Damper Parts List

List of parts for the oven's damper mechanism.

Heat Exchanger Parts List

List of parts for the oven's heat exchanger unit.

Control Panel Parts List

List of parts that constitute the oven's control panel.

Oil/Gas 380/415V Electrical Cabinet Parts

List of parts for the back of the oil/gas 380/415V electrical cabinet.

Electric M1E 380/415V Electrical Cabinet Parts

List of parts for the back of the electric M1E 380/415V electrical cabinet.

Electric M2E 380/415V Electrical Cabinet Parts

List of parts for the back of the electric M2E 380/415V electrical cabinet.

Electric M1 Electrical Cabinet Parts List

List of parts for the electric M1 electrical cabinet.

M2 Electrical Cabinet Parts List

List of parts for the M2 electrical cabinet.

Exploded Views for Assembly

Electric Oven Exploded View

Exploded view diagram showing the assembly of the electric oven components.

Oil/Gas Oven Rear Exploded View

Exploded view diagram showing the assembly of the oil/gas oven's rear components.

Oil/Gas Oven Side Exploded View

Exploded view diagram showing the assembly of the oil/gas oven's side components.

Electric Heating Unit Exploded View

Exploded view diagram illustrating the assembly of the electric heating unit.

Oil/Gas Heating Unit Exploded View

Exploded view diagram illustrating the assembly of the oil/gas heating unit.

Electrical Connections Diagrams

Diagrams showing electrical connections for OIL/GAS and ELECTRIC ovens.

Assembly Instructions

Bottom Assembly

Instructions for assembling the oven's bottom part, including seals and cordons.

Posts Assembly

Instructions for assembling the oven's posts (vertical supports) for electric and oil/gas models.

Roof Assembly

Instructions for assembling the oven's roof, including seal placement and reducing engine orientation.

First Panel Installation

Instructions for installing the first panel, checking diagonals and applying sealant.

Door Unit Assembly

Instructions for assembling the oven's door unit.

Heating Unit Assembly

Instructions for assembling the oven's heating unit.

Heat Exchanger Installation

Instructions for installing the heat exchanger on oil/gas ovens, including burner side and smoke outlet.

Squirrel Cage Frame Installation

Instructions for installing the squirrel cage frame on ovens equipped with it.

Second Panel Assembly

Instructions for assembling the second panel, tightening enclosure, and completing roof insulation.

Steam Exhaust Fan Installation

Instructions for installing the steam exhaust fan on the heating unit's rear view.

Front Heat-Insulating Sheet Attachment

Instructions for attaching front heat-insulating sheets, including corner post insulation.

Heating Unit Side Panel Attachment

Instructions for attaching heating unit side panels for electric and oil/gas ovens.

Electrical Cabinet Installation

Instructions for affixing foam strips and attaching the electrical cabinet to the heating unit.

Rear Cross Members Installation

Instructions for attaching rear cross members to the heating unit side panel.

Rear Angles and Plinths Attachment

Instructions for attaching rear angles and plinths, especially for oil/gas ovens.

Band Attachment

Instructions for temporarily attaching bands to the rear angles.

Front Angles Attachment

Instructions for attaching front angles to plinths, bands, and the door frame.

Inclined Pan Installation

Instructions for attaching the inclined pan to the door frame and fixing it to the floor.

Intake Shutters for Electric Ovens

Instructions for installing intake shutters on electric ovens, including screw and washer types.

Intake Shutters for Oil/Gas Ovens

Instructions for installing intake shutters on oil/gas ovens, including screw and washer types.

Steam Generators Installation

Instructions for attaching steam generators and water supply elements.

Steam Connections

Instructions for making steam connections, including door post and lintel intake.

Condensate Discharge

Instructions for connecting intake box exhausts and steam generators for condensate discharge.

Burner Attachment

Instructions for attaching the burner to its mount on oil/gas ovens.

Electrical Connections

Instructions for connecting fan motors, servomotor, steam exhaust fan, and control panel connectors.

Adjustments

Rack Drive Disc Adjustment

Diagram and adjustment instructions for the rack drive disc.

Time Delays Information

Information on time delays for steam injection, fan stopping, and steam extraction.

Starting the Oven

Motor Direction of Rotation Check

Procedure to check and set the correct rotation direction for oven impellers.

Door Unlocking Cable Adjustment

Instructions for adjusting the door unlocking cable for proper operation.

Damper Direction Check

Procedure to check and ensure correct orientation of the damper.

Cladding Installation

Instructions for installing the rear panel cladding and top belt.

Changes for Installing the Squirrel Cage

Changes to Setup

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