2
L510010-07A
Electrical System Relay and Fuse Block ............................................................................................... 32
Electrical System Fuses
............................................................................................................. 32
Boat’s Ignition Fuse
................................................................................................................... 32
Electrical System Wiring and Connectors
...................................................................................... 32
Battery
.................................................................................................................................... 33
Fresh Water Cooling System Sacrifi cial Zinc Anode
......................................................................... 34
Checking Coolant Level
............................................................................................................. 35
Flushing Cooling System - Sea-Water Section
................................................................................ 36
Testing Coolant For Alkalinity
...................................................................................................... 37
Draining Fresh-Water Cooling System
.......................................................................................... 37
Filling Fresh-Water Cooling System
.............................................................................................. 38
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
....................... 39
Fuel System Description
............................................................................................................ 40
Fuel Control Cell (FCC) Fuel System
............................................................................................ 40
Servicing the FCC
..................................................................................................................... 41
Primary Fuel Filter (FCC Clamp-on Canister)
............................................................................. 41-42
Servicing Fuel Pre-Filter
............................................................................................................. 43
Priming Fuel System
................................................................................................................. 43
Flame Arrestor
......................................................................................................................... 43
Accessory Drive Belt
............................................................................................................. 44-45
Changing Oils
.......................................................................................................................... 46
Engine Alignment
................................................................................................................. 47-50
Engine Maintenance Log
............................................................................................................ 51
Maintenance Schedule
.......................................................................................................... 52-53
Visual Inspection
...................................................................................................................... 54
Engine Fluid Capacities
............................................................................................................. 54
Transmission Fluid Capacities
..................................................................................................... 54
Filter and Accessory Requirements
.............................................................................................. 55
ENGINE SPECIFICATIONS
................................................................................................... 56-58
OUT-OF-SEASON STORAGE
................................................................................................ 59-62
Engine Storage
........................................................................................................................ 59
Draining Instructions
.................................................................................................................. 60
Battery Storage
........................................................................................................................ 61
Recommissioning After Storage
................................................................................................... 62
TROUBLESHOOTING
.......................................................................................................... 63-65
WATER FLOW DIAGRAMS
................................................................................................... 66-69
INSTRUMENTATION WIRING DIAGRAM
..................................................................................... 70
LITERATURE
.......................................................................................................................... 71
FORMS
............................................................................................................................... 72-75
NOTES
................................................................................................................................... 77
WARRANTY/REGISTRATION CARD
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TABLE OF CONTENTS