PCM 2003 5.0L MPI User Manual

83 pages

To Next Page

To Next Page

Page #1 background image

Loading...

Page #1 background image

OWNER’S OPERATION

and

MAINTENANCE MANUAL

A Division of

Table of Contents

Default Chapter4
- Table of Contents4
Introduction6
- Registration Information (Warranty Registration Card Is Located at the Back of this Manual)6
- 3-Year Transferable Limited Warranty7
- California Emission Control Warranty Statement8
- PCM Model Years 2003-2008 General Emissions Warranty Coverage9
- Safety Information12
- Replacement Parts12
- Safety Warnings12
Boating Responsibility13
- Carbon Monoxide Hazard13
- Safe Boating Suggestions14
- Water Wisdom14
- Operation and Maintenance14
- Rules of the Road15
Engine Identification16
- Engine Identiﬁ Cation16
- Owner Identiﬁ Cation and Registration Information16
- 2003 Model Identiﬁ Cation / Advisory17
- Engine Identification17
Electronic Fuel Injection Information18
- Electronic Fuel Injection System18
- Power Reduction Mode18
Operating Instructions19
- Engine Alarm System19
- Instrumentation20
- Starting Engine (Fuel Injected Engines)21
- Shifting Transmission22
- Stopping Engine23
- Freezing Temperature Operation23
- Operation in High Debris Areas23
- Operating Instructions23
Conditions Affecting Operation24
- Trim and Weight Distribution24
- Boat Bottom24
- Propeller Selection25
- Conditions Affecting Operation25
Engine Break-In Period26
25-Hour Engine Inspection27
Fuel Requirements28
- Gasoline Requirements28
- Gasoline Containing Alcohol28
Oil Requirements29
- Engine Oil Recommendations29
- Transmission and "V"-Drive Oil Requirements29
Engine Maintenance30
- Checking Fluid Levels30
- Lubrication32
- Electrical System Circuit Breaker(S)33
- Electrical System Fuses33
- Ignition Fuse33
- Electrical System Wiring and Connectors33
- Battery34
- Fresh Water Cooling System Sacriﬁ Cial Zinc Anode35
- Checking Coolant Level36
- Flushing Cooling System - Sea-Water Section37
- Testing Coolant for Alkalinity38
- Draining Fresh-Water Cooling System38
- Filling Fresh-Water Cooling System39
- Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)40
- Fuel System Description41
- Fuel Control Cell (FCC) Fuel System41
- Servicing the FCC42
- Draining the FCC Bowl, ENGINE off43
- Filter Element Replacement, ENGINE off43
- Primary Fuel Filter43
- Priming Fuel System45
- Flame Arrestor45
- Accessory Drive Belt46
- Changing Oils50
- Engine Alignment51
- Engine Maintenance Log54
- Maintenance Schedule55
- Visual Inspection57
- Engine Fluid Capacities57
- Transmission Fluid Capacities57
- Filter Requirements58
- Engine Maintenance58
Engine Specifications59
- Engine Specifications60
Out-Of-Season Storage61
- Engine Storage61
- Draining Instructions62
- Battery Storage63
- Fitting out after Storage64
- Out-Of-Season Storage64
Troubleshooting65
- Troubleshooting68
Water Flow Diagrams69
- Water Flow Diagrams73
Instrumentation Wiring Diagram74
Literature75
Forms76
- Forms79
Notes80
- Notes82

Questions and Answers:

Need help?

Do you have a question about the PCM 2003 5.0L MPI and is the answer not in the manual?

PCM 2003 5.0L MPI Specifications

General

Brand	PCM
Model	2003 5.0L MPI
Category	Engine
Language	English

Related product manuals

PCM 2007 5.0L MPI

PCM 2008 5.7L MPI - EX 343

PCM 2012 Catanium CES EX343

PCM 5.7L MPI - EX 343