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PCME QAL 181 X - User Manual

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- PCME QAL 181 MANUAL: 1 -
PCME QAL 181 X
USER MANUAL
The products described in this manual are subject to continuous development and improvement
and it is, therefore, acknowledged that this manual may contain errors or omissions. PCME
encourage customer feedback and welcome any comments or suggestions relating to the product
or documentation. These should be forwarded to the Technical Department at the address given
below.
This manual is intended as a guide to the use and installation of the product and, therefore,
PCME Ltd. shall not be liable for any loss or damage whatsoever arising from the use of any
information or details therein, or omission or error in, this manual, or any miss-use of the
product.
PCME Ltd
Clearview Building
60 Edison Road
St Ives Cambs UK
PE27 3GH
Tel +44 (0) 1480 468200
Fax +44 (0) 1480 463400
Email: contact@pcme.co.uk
www.pcme.co.uk

Table of Contents

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Summary

Introduction to PCME QAL 181 System

Product Safety Information

Details critical safety warnings and design considerations for hazardous zones.

Process Danger Awareness

Highlights potential hazards from process particulates like flammability or toxicity.

Operational Limits

Specifies the operating conditions and limitations for safe and effective use.

Product Description and Specifications

System Overview

Describes the PCME QAL 181 system's purpose, conditions, and capabilities.

Sensor Safety Standards

Outlines the safety certifications and categories for the sensor unit.

Sensor Installation Guide

Installation Safety Precautions

Covers essential safety measures for sensor installation, including process dangers.

Mounting Location Requirements

Defines optimal and safe placement criteria for the sensor unit.

Installation Workflow

Provides an overview of the steps involved in installing the sensor.

Electrical Connection Procedures

Details the specifications and layout for connecting the sensor electrically.

Multi-Controller Installation (PLUS Version)

Multi-Controller Safety Guidelines

Mandatory safety instructions for installing and operating the Multi-Controller.

Multi-Controller Installation Steps

Step-by-step instructions for mounting and connecting the Multi-Controller unit.

Interface Module Installation

Interface Module Safety Precautions

Critical safety warnings and procedures for installing the Interface Module.

Interface Module Installation Process

Covers the mounting, data cabling, and connection procedures for the Interface Module.

Initial System Set-Up Procedures

Powering Up and Initial Checks

Guide to powering on the control unit and verifying basic display functions.

Communications Setup and Verification

Steps for establishing and checking communication between the multicontroller and sensors.

Sensor Autodetection and Configuration

Process for automatically detecting and adding sensors to the system.

Basic Sensor Parameter Configuration

Instructions for editing fundamental settings for each detected sensor.

Calibration Factor Adjustment

How to set and adjust the calibration factor for accurate dust readings.

Emission Alarm Configuration

Setting up warning and limit alarms for emission monitoring.

4-20 mA Output Configuration

Details on scaling, filtering, and calibrating the analog outputs.

Relay Settings and Assignment

Configuring alarm relays for various fault and status conditions.

Quality Assurance and Sensor Self-Tests

Performing Sensor Self-Tests

Guide to running internal diagnostics to verify sensor measurement accuracy.

Maintenance Mode Operations

Managing Sensor Maintenance States

Procedures for disabling sensors for cleaning or maintenance.

Understanding and Clearing Service Messages

Clearing System Service Notifications

Steps to acknowledge and clear system messages related to sensor maintenance.

Sensor Calibration Process

Calculating the Calibration Factor

Methodology for calculating the calibration factor using test results.

Step-by-Step Calibration Guide

Detailed procedure for performing a sensor calibration.

Utilizing the Calibration Tool

Using the software's calibration tool for single samples or averages.

Troubleshooting Common Issues

Resolving Communication Failures

Steps to diagnose and fix problems with network communication.

Troubleshooting Sensor Power Issues

Checks for correct sensor power supply and voltage drop.

Addressing Frozen Sensor Readings

Diagnosing and resolving situations where sensor readings are not updating.

Sensor Reading Accuracy Problems

Troubleshooting low or high readings and potential causes.

Navigating the System Menus

Overview of Main Display Screens

Visual guide to the primary screens and data displays.

Sensor Setup Menu Navigation

Guide to accessing and configuring basic sensor settings.

Other Functions Menu Navigation

Explains access to advanced settings and system functions.

Cleaning Procedures for Sensor Components

Control Unit Cleaning Interface

Using the control unit screen to manage sensor cleaning functions.

Level 1 Sample Volume Cleaning

Procedure for cleaning the sample volume and outer covers.

Level 2 Span Element Cleaning

Steps to clean the span element when readings have fallen.

Level 3 Optical Elements Cleaning

Cleaning optical components when span and AST readings are affected.

Level 4 Post Air Purge Failure Cleaning

Procedure for cleaning after an air purge failure with dry contamination.

Summary

Introduction to PCME QAL 181 System

Product Safety Information

Details critical safety warnings and design considerations for hazardous zones.

Process Danger Awareness

Highlights potential hazards from process particulates like flammability or toxicity.

Operational Limits

Specifies the operating conditions and limitations for safe and effective use.

Product Description and Specifications

System Overview

Describes the PCME QAL 181 system's purpose, conditions, and capabilities.

Sensor Safety Standards

Outlines the safety certifications and categories for the sensor unit.

Sensor Installation Guide

Installation Safety Precautions

Covers essential safety measures for sensor installation, including process dangers.

Mounting Location Requirements

Defines optimal and safe placement criteria for the sensor unit.

Installation Workflow

Provides an overview of the steps involved in installing the sensor.

Electrical Connection Procedures

Details the specifications and layout for connecting the sensor electrically.

Multi-Controller Installation (PLUS Version)

Multi-Controller Safety Guidelines

Mandatory safety instructions for installing and operating the Multi-Controller.

Multi-Controller Installation Steps

Step-by-step instructions for mounting and connecting the Multi-Controller unit.

Interface Module Installation

Interface Module Safety Precautions

Critical safety warnings and procedures for installing the Interface Module.

Interface Module Installation Process

Covers the mounting, data cabling, and connection procedures for the Interface Module.

Initial System Set-Up Procedures

Powering Up and Initial Checks

Guide to powering on the control unit and verifying basic display functions.

Communications Setup and Verification

Steps for establishing and checking communication between the multicontroller and sensors.

Sensor Autodetection and Configuration

Process for automatically detecting and adding sensors to the system.

Basic Sensor Parameter Configuration

Instructions for editing fundamental settings for each detected sensor.

Calibration Factor Adjustment

How to set and adjust the calibration factor for accurate dust readings.

Emission Alarm Configuration

Setting up warning and limit alarms for emission monitoring.

4-20 mA Output Configuration

Details on scaling, filtering, and calibrating the analog outputs.

Relay Settings and Assignment

Configuring alarm relays for various fault and status conditions.

Quality Assurance and Sensor Self-Tests

Performing Sensor Self-Tests

Guide to running internal diagnostics to verify sensor measurement accuracy.

Maintenance Mode Operations

Managing Sensor Maintenance States

Procedures for disabling sensors for cleaning or maintenance.

Understanding and Clearing Service Messages

Clearing System Service Notifications

Steps to acknowledge and clear system messages related to sensor maintenance.

Sensor Calibration Process

Calculating the Calibration Factor

Methodology for calculating the calibration factor using test results.

Step-by-Step Calibration Guide

Detailed procedure for performing a sensor calibration.

Utilizing the Calibration Tool

Using the software's calibration tool for single samples or averages.

Troubleshooting Common Issues

Resolving Communication Failures

Steps to diagnose and fix problems with network communication.

Troubleshooting Sensor Power Issues

Checks for correct sensor power supply and voltage drop.

Addressing Frozen Sensor Readings

Diagnosing and resolving situations where sensor readings are not updating.

Sensor Reading Accuracy Problems

Troubleshooting low or high readings and potential causes.

Navigating the System Menus

Overview of Main Display Screens

Visual guide to the primary screens and data displays.

Sensor Setup Menu Navigation

Guide to accessing and configuring basic sensor settings.

Other Functions Menu Navigation

Explains access to advanced settings and system functions.

Cleaning Procedures for Sensor Components

Control Unit Cleaning Interface

Using the control unit screen to manage sensor cleaning functions.

Level 1 Sample Volume Cleaning

Procedure for cleaning the sample volume and outer covers.

Level 2 Span Element Cleaning

Steps to clean the span element when readings have fallen.

Level 3 Optical Elements Cleaning

Cleaning optical components when span and AST readings are affected.

Level 4 Post Air Purge Failure Cleaning

Procedure for cleaning after an air purge failure with dry contamination.

PCME QAL 181 X Specifications

General IconGeneral
BrandPCME
ModelQAL 181 X
CategoryMeasuring Instruments
LanguageEnglish

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