EasyManua.ls Logo

Peak RailBlazers - User Manual

Peak RailBlazers
4 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Tools and Materials Needed
Fasteners Supplied
See our helpful installation videos on our website: peakproducts.com
• Mitre saw (recommended)
or hacksaw with non-ferrous
metal cutting blade
• Level
• Measuring tape
• Drill
• Drill bits for wood: 7/64", 5/32"
• Square #2, #3 driver bits
• Dish soap (for 18"- 66" glass panels)
• Non-corrosive exterior silicone caulking
• 2x4 Rails (SPF No. 2)
• 4x4 Posts (SPF No. 2)
• #8 x 1-1/2" deck screws
• #8 x 3" deck screws
• Fasteners for post anchoring
1-1/2" Flat head screw
1-1/2" Pan head screw
2" Flat head screw
use with WOOD Posts & Rails
Installation Guide
Canadian Version
Wood Frame Adapter Kit
No representation or warranty is given that your particular application of these products
complies with relevant building codes or that the fasteners provided or used are appropriate for your
application. Consult with professionals and local building officials before beginning work: (i) to ensure
compliance with relevant building codes for your application and for your proposed use of fasteners; (ii) to
ensure the integrity of the structural components in connection with which these products are to be used; (iii)
to identify appropriate safety gear that is to be used during installation such as a safety harness when working
above ground; (iv) to ensure that the work area is free from utilities, services and hazards; and (v) to clarify any
instructions or warnings that may not be clear. Work in a safe manner wearing protective gear such as gloves,
eyewear, headwear, footwear and clothing. When using tools comply with operation manuals and instructions.
Metal and glass may have sharp edges and could fragment or splinter during or as a result of handling or
cutting. Do not use these products in connection with any substance that is or may be harmful or corrosive to the
products. Inspect and maintain these products and the structural components that they are used in connection
with on a regular basis, using professionals when appropriate. Obtain professional advice for any non-standard
or non-residential application.
No member of The Peak Group of Companies (as defined at www.peakproducts.com) shall be liable for any loss
or damage resulting from the improper installation or use of this product. In the unlikely event that any member
of The Peak Group of Companies becomes liable for any loss or damage, the aggregate liability shall be limited
to the retail purchase price of the product.
Peak products and associated materials are protected by patents, designs, copyrights and/or trademarks used
under license from Peak Innovations Inc.
©2022 Peak Innovations Inc. II35_PRB_WFAK_ENG_V1
WARNING
Consult your local building code for acceptable wood post and rail anchoring solutions.
ANCHORING
IMPORTANT INFORMATION
• Before beginning work, read this installation guide in its entirety including all warnings and important
information.
• Throughout this installation guide, this symbol indicates important information:
• This installation guide is updated occasionally. Please refer to the latest version at
peakproducts.com/en-ca/railblazers-wood-frame-adapter-kit/installation/
• Maximum post spacing for Residential* use on decks: 6' 0"
*Guards within dwelling units and exterior guards serving not more than two dwelling units.
Peak® RailBlazers® Wood Frame Adapter Kit
is designed for Residential¹ use only, and not for any commercial use.
¹ Guards within dwelling units and exterior guards serving not more than two dwelling units.
• For multi-residential construction, please call Peak Customer Service at 1-877-883-PEAK (7325) or
email: cservice@peakproducts.com
• Always understand and comply with your local building codes.
+
+
Conditions apply. For details visit: railblazers.ca/compliance/
• To prevent wood splitting and rot, drill pilot holes and coat fastener screw threads with
non-corrosive exterior silicone caulking.
• Ensure that the opening between each of the following is less than 3-15/16":
- pickets - glass panels
- pickets and posts - glass panels and posts
- pickets and walls - glass panels and walls
- pickets and glass panels - base rail and deck surface
Dear Customer,
We’d like to take a moment to say “thank you and congratulations” for choosing our products. At Peak® your
satisfaction is very important to us. That is why we work very hard to provide you with products of exceptional
quality, value, and beauty. And that is also why we want to hear from you.
Please contact us with your comments or suggestions at: cservice@peakproducts.com
Finally, we’d like to remind you to always work safely. Then, take pride, relax with your family and experience
years of enjoyment with Peak® products.
The Peak Group of Companies
Question and Answer IconNeed help?

Do you have a question about the Peak RailBlazers and is the answer not in the manual?

Summary

Important Information and Safety

Installation Guide Updates

Refer to the latest version of the installation guide online for updates.

Post Spacing and Usage Restrictions

Maximum post spacing for residential use and usage limitations for the adapter kit.

Local Building Codes and Preparation

Comply with local building codes and prepare wood by drilling pilot holes.

Opening Size Requirements

Ensure openings between components do not exceed 3-15/16 inches.

Anchoring Solutions

Anchoring Consultations and Warnings

Consult local codes for anchoring and heed safety warnings before installation.

Picket Installation Guide

Post Positioning and Rail Preparation

Measure, mark, and temporarily position posts and cut rails.

Rail Bracket Attachment

Fasten handrail and base rail brackets to wood rails and posts.

Base Rail and Picket Assembly

Position base rail, insert spacers, and install pickets.

Second Post Securing and Rail Attachment

Secure the second post and attach top and bottom wood rails.

18-66 Glass Panel Installation

Glass Panel Handling and Preparation

Handle glass panels safely, cut gaskets, and prepare rails.

Rail Bracket and Support Installation

Install handrail and base rail brackets and secure base rail supports.

Second Post and Rail Securing

Position and secure the second post and attach rails.

Glass Panel Insertion

Lubricate and insert glass panels into the installed gaskets.

6 Glass Panel Installation

Post and Rail Setup

Position and secure the first post and temporarily position the second.

Rail and Gasket Preparation

Cut wood rails and plastic gaskets for glass panel installation.

Bracket and Support Mounting

Attach handrail/base rail brackets and secure base rail supports.

Glass Panel and Spacer Placement

Attach glass fittings, insert spacers, and slide panels into rails.

Final Rail Attachment

Secure top and bottom wood rails to posts and handrail.

Summary

Important Information and Safety

Installation Guide Updates

Refer to the latest version of the installation guide online for updates.

Post Spacing and Usage Restrictions

Maximum post spacing for residential use and usage limitations for the adapter kit.

Local Building Codes and Preparation

Comply with local building codes and prepare wood by drilling pilot holes.

Opening Size Requirements

Ensure openings between components do not exceed 3-15/16 inches.

Anchoring Solutions

Anchoring Consultations and Warnings

Consult local codes for anchoring and heed safety warnings before installation.

Picket Installation Guide

Post Positioning and Rail Preparation

Measure, mark, and temporarily position posts and cut rails.

Rail Bracket Attachment

Fasten handrail and base rail brackets to wood rails and posts.

Base Rail and Picket Assembly

Position base rail, insert spacers, and install pickets.

Second Post Securing and Rail Attachment

Secure the second post and attach top and bottom wood rails.

18-66 Glass Panel Installation

Glass Panel Handling and Preparation

Handle glass panels safely, cut gaskets, and prepare rails.

Rail Bracket and Support Installation

Install handrail and base rail brackets and secure base rail supports.

Second Post and Rail Securing

Position and secure the second post and attach rails.

Glass Panel Insertion

Lubricate and insert glass panels into the installed gaskets.

6 Glass Panel Installation

Post and Rail Setup

Position and secure the first post and temporarily position the second.

Rail and Gasket Preparation

Cut wood rails and plastic gaskets for glass panel installation.

Bracket and Support Mounting

Attach handrail/base rail brackets and secure base rail supports.

Glass Panel and Spacer Placement

Attach glass fittings, insert spacers, and slide panels into rails.

Final Rail Attachment

Secure top and bottom wood rails to posts and handrail.

Overview

The Peak RailBlazers Wood Frame Adapter Kit is designed to facilitate the installation of railing systems on wood-framed decks, specifically for residential use. This kit allows users to create a secure and aesthetically pleasing railing system by adapting standard wood posts and rails to accommodate various infill options, including pickets and glass panels. The system is engineered for straightforward assembly, providing a robust solution for deck safety and design.

The primary function of the kit is to bridge the gap between traditional wood framing and modern railing infill options. It provides specialized brackets, fasteners, and gaskets that enable the secure attachment of handrails, base rails, and infill panels to existing or newly installed wood posts. This adaptability means that homeowners can achieve a contemporary railing look while utilizing the structural integrity of a wood frame. The kit's components are designed to ensure proper spacing, alignment, and secure fastening, which are crucial for both safety and durability.

One of the key usage features is its versatility in accommodating different infill types. For picket installations, the kit includes plastic picket gaskets and spacers that ensure uniform spacing and secure placement of pickets within the handrail and base rail. The process involves cutting wood rails to fit between posts, then attaching handrail and base rail brackets. Pickets are then inserted, with spacers ensuring consistent gaps. The kit provides specific fasteners for these connections, emphasizing the importance of pilot holes and proper alignment to prevent wood splitting and ensure a strong assembly. The design allows for easy insertion and secure engagement of pickets, contributing to a clean and finished appearance.

For glass panel installations, the kit offers specialized glass gaskets and fittings. These components are designed to securely hold glass panels within the handrail and base rail, providing an unobstructed view and a modern aesthetic. A notable feature for glass panel installation is the recommendation to use two people for handling glass due to its fragility and weight, highlighting a safety-conscious design approach. The glass gaskets are designed to be lubricated with liquid soap during installation, which aids in smooth insertion and ensures a tight, secure fit once the soap dries. This attention to detail in the installation process helps prevent damage to the glass and ensures a weather-tight seal. Furthermore, the base rail glass gasket includes pre-drilled holes for water drainage, a thoughtful design element to prevent water accumulation and potential issues like rot or mildew.

The kit also features components like base rail supports, which are critical for maintaining the structural integrity of the railing system, especially when using heavier infill options like glass. These supports are strategically placed to prevent sagging and ensure that the infill remains securely engaged in the rails. The installation instructions emphasize the proper positioning of these supports, with a long side extending past the deck-facing side of the bottom wood rail to ensure accessible screw holes for fastening to the deck surface. This detail simplifies the final anchoring step and contributes to the overall stability of the railing.

Throughout the installation process, the kit's design promotes ease of use while maintaining high safety standards. The instructions consistently highlight the importance of measuring and marking post positions accurately, ensuring posts are plumb, and complying with local building codes. The use of pilot holes for all screw connections is a recurring theme, designed to prevent wood splitting and ensure strong, lasting attachments. The kit provides specific drill bit sizes for different applications, guiding users to achieve optimal results.

Maintenance features, while not explicitly detailed as separate steps, are implicitly integrated into the installation guidelines. The recommendation to coat fastener screw threads with non-corrosive exterior silicone caulking is a crucial maintenance-preventative measure. This practice helps to prevent wood rot around the fasteners and protects the metal components from corrosion, thereby extending the lifespan of the railing system. By sealing these critical points, the kit helps to maintain the structural integrity and aesthetic appeal of the railing over time, reducing the need for frequent repairs.

The emphasis on regular inspection and maintenance of the installed railing system is also a key aspect. The general advice to "Inspect and maintain these products and the structural components that they are used in connection with on a regular basis, using professionals when appropriate" underscores the importance of ongoing care. This suggests that while the kit provides durable components, proactive monitoring for wear and tear, loose fasteners, or damage to wood elements is essential for long-term performance and safety. For glass panels, ensuring that the gaskets remain fully seated and that there is no water accumulation is part of this ongoing care.

The kit's design also considers the aesthetic outcome. By providing components that ensure uniform spacing for pickets and precise alignment for glass panels, the system helps users achieve a professional and polished look. The ability to cut spacers flush with the ends of the rails for both picket and glass panel installations contributes to a clean finish, avoiding unsightly gaps or protrusions. This attention to detail in both function and form makes the Peak RailBlazers Wood Frame Adapter Kit a comprehensive solution for residential railing projects.

Peak RailBlazers Specifications

General IconGeneral
CategoryFencing & Gates
MaterialSteel
CoatingPowder-Coated
ColorBlack
ApplicationResidential

Related product manuals