PEERLESS WBV-04-150 User Manual

USING THIS MANUAL 1
A. INSTALLATION CLEARANCE . . . . . . . . . . . . .1
B. SPECIAL ATTENTION BOXES . . . . . . . . . . . .1
1. PREINSTALLATION 2
A. CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2
B. AIR FOR COMBUSTION AND
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . .2
C. CHIMNEY / VENT AND DRAFT CONTROL . .3
D. INSTALLATION SURVEY . . . . . . . . . . . . . . . .3
E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .3
F. BOILER WATER TREATMENT . . . . . . . . . . . .3
2. BOILER PLACEMENT AND ASSEMBLY 4
A. SETTING THE BOILER . . . . . . . . . . . . . . . . . .4
B. CONNECTING THE FLUE OUTLET . . . . . . . .4
C. JACKET ASSEMBLY (KNOCKDOWN
BOILERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. PIPING AND CONTROLS 6
A. PRESSURE TEST BLOCK ASSEMBLY . . . . .6
B. BOILER RETURN CLEARANCE . . . . . . . . . . .6
C. WATER BOILER PIPING . . . . . . . . . . . . . . . . .6
D. STEAM BOILER PIPING . . . . . . . . . . . . . . . . .6
E. TANKLESS HEATER OR COVERPLATE . . . . .7
F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4. ELECTRICAL 9
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
B. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5. BURNER SETUP & BOILER
OPERATION 14
A. BURNER INSTALLATION . . . . . . . . . . . . . . .14
B. BURNER START-UP AND ADJUSTMENT . .14
C. CHECK BOILER CONTROLS . . . . . . . . . . . .14
D1. FILL THE BOILER (WATER BOILERS) . . . .14
D2. FILL THE BOILER (STEAM BOILERS) . . . ..15
E. PURGE AIR FROM THE SYSTEM
(WATER BOILERS ONLY) . . . . . . . . . . . . . . .15
F. CLEAN THE BOILER
(STEAM BOILERS ONLY) . . . . . . . . . . . . . . .15
6. MAINTENANCE 17
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .18
B. DAILY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18
C. WEEKLY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18
D. MAINTENANCE OF SAFETY
RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . .18
E. MONTHLY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18
F. MAINTENANCE – ANNUAL . . . . . . . . . . . . .18
G. IF A LONG SHUTDOWN IS REQUIRED . . .19
7. BOILER DIMENSIONS & RATINGS 20
8. REPAIR PARTS 22
TABLE OF CONTENTS
TABLE OF CONTENTS

PEERLESS WBV-04-150 Specifications

General

Brand	PEERLESS
Model	WBV-04-150
Category	Boiler
Language	English