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PEERLESS PureFire PF-210 User Manual

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PUREFIRE
®
REV
2
Boilers
PF-50 PF-80 PF-110 PF-140 PF-210 PF-399
Gas
Installation,
Operation &
Maintenance
Manual
As an ENERGY STAR
®
Partner, PB Heat, LLC has determined that
this product meets the ENERGY STAR guidelines for energy efficiency.
®

Table of Contents

Questions and Answers:

PEERLESS PureFire PF-210 Specifications

General IconGeneral
BrandPEERLESS
ModelPureFire PF-210
CategoryBoiler
LanguageEnglish

Summary

Using This Manual

A. Installation Sequence

Follow installation instructions in order for a logical sequence.

B. Special Attention Boxes

Definitions for DANGER, WARNING, CAUTION, and NOTICE boxes.

1. Preinstallation

A. General

Boiler assembly, inspection, storage, and contractor qualifications.

B. Codes & Regulations

Installation must comply with state, local codes, and specific standards.

C. Accessibility Clearances

Minimum clearances for boiler installation and use on combustible floors.

D. Combustion and Ventilation Air

Requirements for supplying combustion and ventilation air to the boiler.

E. Planning the Layouts

Prepare sketches and review sections for installation layout considerations.

3. Venting & Air Inlet Piping

A. General

Install venting system per codes and approved materials.

B. Approved Materials

Lists approved materials for vent pipes and adhesives.

C. Exhaust Vent/Air Intake Pipe Location

Guidelines for locating vent and air intake piping for proper function.

D. Exhaust Vent/Air Intake Pipe Sizing

Specifies pipe sizes for exhaust vents and air intakes based on boiler model.

E. Exhaust Vent/Air Intake Installation

Instructions for connecting and installing exhaust and air intake piping.

F. Exhaust Tapping for Vent Sample

Procedure for drilling and tapping the vent pipe for combustion analysis.

G. Boiler Removal from Common Venting System

Steps for safely removing an existing boiler from a common venting system.

4. Water Piping and Controls

A. General

Guidelines for sizing water supply/return piping and system preparation.

B. Operating Parameters

Boiler operating requirements including pressure and minimum flow rates.

C. System Components

Brief descriptions of key system components like gauges, air separators, and expansion tanks.

E. Freeze Protection

Information on using glycol solutions and freeze protection settings.

5. Fuel Piping

A. General

Fuel piping installation must comply with local codes and NFPA standards.

B. Fuel Line Sizing

How to determine required gas flow rate and pipe capacity.

C. Gas Supply Piping - Installation

Instructions for installing gas supply piping, including sediment trap requirements.

D. Gas Supply Piping - Operation

Procedures for purging, checking gas pressure, and leak testing.

E. Main Gas Valve - Operation

Instructions for adjusting and checking the main gas valve and CO2 settings.

6. Condensate Drain Piping

A. General

Disposal of condensate according to local codes and proper piping.

B. Condensate System

Overview of the condensate trap system, collector, and float switch.

C. Condensate Drain Pipe Material

Approved materials for condensate piping, avoiding corrosive metals.

D. Condensate Drain Pipe Sizing

Guidelines for sizing condensate drain pipe and tubing.

E. Condensate Drain Pipe Installation

Instructions for connecting condensate piping and using a condensate pump.

7. Electrical Connections

A. General

Wiring must comply with local codes and the National Electrical Code.

B. Customer Connections

Diagrams for connecting thermostats, sensors, circulators, and voltage supply.

C. Zone Circulator Wiring

Wiring diagram for a typical circulator zone relay.

D. Internal Wiring

Schematic of boiler wiring and list of internal components.

8. Boiler Control: Internal Wiring & Operation

A. Control Overview

Description of the boiler control, its safety features, and heating/DHW modes.

B. Ignition Sequence

Graphical representation and detailed steps of the boiler's ignition cycle.

C. Boiler Control

Information on installation location, vent material, freeze protection, and safety functions.

D. Central Heating

Detailed explanation of the 8 central heating modes available.

E. Domestic Hot Water (DHW)

Overview and descriptions of the three domestic hot water modes.

H. Status & Fault History

How to view system status, sensor readings, and fault history.

J. Multiple Boilers

Information on cascading boilers for increased capacity.

9. Start-Up Procedure

A. General

Initial checks before starting the boiler, including water, gas, and electricity.

B. Check Water Piping

Steps for filling and purging the system with water.

C. Check Gas Piping

Verifying gas supply pressure and connections.

D. Check Operation

Verifying boiler operation, setpoints, and shutdown behavior.

E. Lighting & Operating Procedures

Step-by-step instructions for lighting and operating the boiler safely.

10. Troubleshooting

A. Blocking Errors

How blocking errors are displayed and suggested corrective actions.

B. Locking Errors

How locking errors are displayed and procedures for resetting.

D. Warning Errors

Explains warning errors related to sensors and their corrective actions.

11. Maintenance

A. General (With Boiler in Use)

General observations and checks for the boiler during operation.

C. Annually (Before Start of Heating Season)

Annual inspection requirements for safety and performance.

D. Condensate Cleaning Instructions

Procedures for cleaning condensate tanks and hoses.

E. Combustion Chamber Coil Cleaning Instructions

Steps for cleaning the heat exchanger coils for optimal combustion.

12. Boiler Dimensions & Ratings

Table 12.1: Boiler Dimensions

Table showing physical dimensions of various boiler models in inches.

Table 12.2: Boiler Ratings

Table listing input, output, heating capacity, and efficiency ratings.

Table 12.3: Combustion Air Fan Speeds

Fan speed specifications for ignition, low, and high power modes.

Table 12.4: PUREFIRE® Main Control Specifications

Specifications for the boiler's main control unit and sensors.

Table 12.5: Electrical Ratings

Electrical ratings for blower, gas valve, pumps, and total service current.

13. Repair Parts

Table 13.1: General Repair Parts – PF-50, PF-80, PF-110 & PF-140

List of general repair parts and their stock codes for specific boiler models.

Figure 13.2: Heat Exchanger/Burner Assembly Repair Parts – PF-50, PF-80, PF-110 & PF-140

Illustrated breakdown of heat exchanger and burner assembly parts.

Table 13.2: Heat Exchanger/Burner Assembly Repair Parts – PF-50, PF-80, PF-110 & PF-140

Detailed list of heat exchanger and burner assembly repair parts.

Figure 13.3: General Repair Parts - PF-210 & PF-399

Illustrated breakdown of general repair parts for PF-210 and PF-399 models.

Table 13.3: General Repair Parts - PF-210 & PF-399

List of general repair parts and stock codes for PF-210 and PF-399 models.

Figure 13.4: Heat Exchanger/Burner Assembly Repair Parts – PF-210 & PF-399

Illustrated breakdown of heat exchanger and burner assembly parts for PF-210 and PF-399.

Table 13.4: Heat Exchanger/Burner Assembly Repair Parts – PF-210 & PF-399

Detailed list of heat exchanger and burner assembly repair parts for PF-210 and PF-399.

Appendix A. Status Screens

Status Display Screen

Displays boiler status like standby, CH/DHW trial for ignition, and demand.

Special Demand Functions

Shows status for freeze protection, store warm hold, and other special functions.

Ignition/Flame Failure Handling

Displays status for ignition failure, flame failure, and ignition retry.

Error Handling

Shows status for blocking errors and lockout errors, including reset instructions.

Appendix B. User Menu

Status

Displays current supply setpoint, system vent, outdoor temperature, and circulator status.

Settings

Allows adjustment of central heating, DHW, time/date, and temperature units.

Messages

Displays the last block and lockout messages.

Appendix C. Installer Menu

Status

Shows current supply setpoint, fan speeds, flame signal, ignition attempts, and run time.

Boiler Settings

Configuration options for pump mode, location, vent material, freeze protection, and safety functions.

CH (Central Heating) Settings

Settings for CH modes, pump post purge, ramp delay, and max CH rate.

DHW (Domestic Hot Water) Settings

Settings for DHW modes, priority, heat dump, and max DHW rate.

Service Notification

Options to set up service reminders via time, cycles, or date.

System Test

Feature to force boiler operation for service and troubleshooting.

Cascade Settings

Configuration for multi-boiler cascade operation, including addressing and timing.

Default Settings

Options to restore factory or save/restore site default settings.

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