EasyManua.ls Logo

Pentair MASTERTEMP 200HD User Manual

Pentair MASTERTEMP 200HD
68 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FOR YOUR SAFETY - READ BEFORE OPERATING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT,
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. INSTALLATION AND SERVICE
MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT TRY TO LIGHT ANY APPLIANCE.
DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
Pentair Water Australia Pty. Ltd.s AU/NZ – Head Office
1-21 Monash Drive, Dandenong South, Victoria 3175 – Australia • 1300.137.344 • Fax 1800.006.668
1620 Hawkins Ave., Sanford, NC 27330, USA • (919) 566-8000 • (800) 831-7133
10951 W. Los Angeles Ave., Moorpark, CA 93021, USA • (805) 553-5000 • (800) 831-7133
For additional free copies of this manual; call AUS: 1300 137 344 - NZ: 0800 654 112.
240 VAC NATURAL GAS/LP GAS
MODELS Natural Propane
200HD (200 MJ/h) 460946 460949
300HD (300 MJ/h) 460945 460948
400HD (400 MJ/h) 460944 460947
FOR YOUR SAFETY – This product must be installed
and serviced by authorized personnel, qualified in
pool/spa heater installation. Improper installation and/
or operation can create carbon monoxide gas and
flue gases which can cause serious injury, property
damage,or death. As an additional measure of safety,
Pentair Water Australia Pty. Ltd. strongly recommends
installation of suitable Carbon Monoxide detectors in
the vicinity of this heater. Improper installation and/or
operation will void the warranty.
OWNER:
Retain For
Future
Reference
(FOR OUTDOOR USE ONLY*) INSTALLATION AND USER’S GUIDE
MASTERTEMP POOL AND SPA HEATER (AUSTRALIA)
Notice: MasterTemp Heaters are designed for use with NATURAL
and PROPANE gas only.
(*) For heater indoor use, see page 22.
ATTENTION INSTALLER: PLEASE GIVE THIS MANUAL
TO THE OWNER AND/OR OPERATOR ONCE INSTALLATION
IS COMPLETE.
www.pentairwater.com.au - www.pentair.com
WHAT TO DO IF YOU SMELL GAS

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Pentair MASTERTEMP 200HD and is the answer not in the manual?

Pentair MASTERTEMP 200HD Specifications

General IconGeneral
BrandPentair
ModelMASTERTEMP 200HD
CategoryHeater
LanguageEnglish

Summary

MasterTemp Pool Heater Safety Warnings

For Your Safety - Read Before Operating

Critical warnings about fire, explosion, and gas leaks, emphasizing safety procedures.

What to Do If You Smell Gas

Immediate steps to take if a gas leak is detected to prevent fire or explosion.

Heater Identification Information

Heater Identification Number (HIN)

Explains the system for identifying Pentair pool and spa MasterTemp heaters.

Heater Data Rating Plate Location

Details where to find the heater's data rating plate for essential specifications.

Introduction to MasterTemp Heater

Special Instructions to Owner

Advice for owners regarding manual retention, reading, and understanding installation for safety.

Important Notices and Warranty

Key notices regarding qualified installation and warranty implications for improper use.

Code Requirements and Safety Information

Code Requirements

Lists mandatory standards and regulations for heater installation.

Consumer Information and Safety

Safety warnings about carbon monoxide and water temperature hazards.

General Safety Information

Carbon Monoxide Gas Danger

Details the deadly nature of carbon monoxide from exhaust and symptoms of exposure.

Risk of Fire and Explosion

Warnings about improper gas use, fuel conversion, and adjusting gas flow settings.

General Specifications and Hazards

Flammable Vapors and Explosion Risks

Precautions against storing flammable liquids near the heater and explosion risks.

Burn Hazard and Asphyxiation Risk

Warnings about touching hot surfaces and risks associated with incorrect exhaust venting.

Customer Service and Contact Details

Pentair Support Contact Information

Provides phone numbers and website for Pentair customer service and technical support.

Installation Overview

Heater Description and Operation

Explains the heater's components, how it operates, and its safety interlocks.

Putting the Heater into Service

Instructions for initial setup, including pressure switch adjustments and pre-start checks.

Technical Specifications

Heater Dimensions and Diagrams

Provides detailed diagrams and measurements for the heater's front, top, exhaust, and plumbing sides.

Plumbing Connections and Valves

Plumbing Connections

Details how to connect the heater to the pool plumbing system using PVC fittings.

Manual By-Pass (Water Flow Rate)

Explains the need for a manual bypass for high flow rates and how to adjust it.

Bypass Valve Installation and Pool Level Considerations

Automatic By-Pass

Describes an automatic bypass system for improved longevity and cost savings.

Below Pool Installation

Addresses pressure switch adjustments for installations below pool level.

Water Connections and Flow Requirements

Water Connections

Details water flow requirements and connection diagrams, including bypass valve use.

Multiple Heater Installation

Plumbing Diagrams for Multiple Heaters

Illustrates hydraulic diagrams for installing two and four MasterTemp heaters in parallel.

Gas Connections and Pipe Sizing

Gas Line Installations

Guidelines for installing gas lines according to codes, pipe sizing, and preventing damage.

Gas Pipe Sizing

Provides a table for recommended gas pipe sizes based on heater model and distance.

Installing a Sediment Trap/Drip Leg

Instructions for installing sediment traps and drip legs for gas piping.

Gas Pipe Escutcheon Installation

Rodent Resistant Escutcheon Installation

Instructions for installing the gas pipe escutcheon for rodent resistance.

Testing Gas Leaks and Pressure

Testing Gas Pressure

Procedures for qualified technicians to test gas pressure through the combination gas control valve.

Inlet Gas Pressure and Outdoor Installation

Inlet Gas Pressure Requirements

Specifies minimum and maximum gas pressure requirements for natural gas and propane.

Outdoor Installation Guidelines

Safety warnings and recommendations for outdoor installation, including base requirements.

Outdoor Heater Clearances

Minimum Clearances for Outdoor Venting

Details required clearances from eaves, walls, openings, and other structures for outdoor venting.

Outdoor Venting Guidelines

Vent Termination Clearances

Specifies minimum distances for vent termination from building openings and other elements.

Indoor Venting and Heater Clearances

Indoor Venting Requirements

General requirements for connecting to pre-existing or new vent systems for indoor installations.

Indoor Heater Clearances

Specifies minimum clearances from walls for indoor installations or outdoor shelters.

Vent Installation - Indoor or Outdoor Shelter

Vertical Venting

Instructions for installing vertical venting systems using double-wall vent connectors.

Horizontal Venting Guidelines

Horizontal Vent Termination Requirements

Specifies clearances and placement for horizontal vent terminals to ensure proper exhaust dispersion.

Single-Wall Stainless Gas Vent Installation

Maximum Vent Lengths

Details allowable vent runs and reductions for 90° elbows for single-wall vents.

Connecting Single-Wall Stainless Vent

Vent Assembly and Support

Instructions for connecting single-wall vent pipes, ensuring proper support and condensate drainage.

Horizontal Venting with Flexible Duct

Flexible Vent Length Limitations

Provides maximum permissible lengths for flexible vent sections based on bends.

Combustion Air Supply Requirements

Indoor Combustion Air Openings

Details minimum net free air openings required for indoor installations for combustion and ventilation.

Direct Air Intake Duct and Control Panel

Direct Air Intake Duct Installation

Instructions for installing a PVC duct for direct air intake in indoor installations.

Control Panel Indexing and Rotation

Guidance on rotating the control panel for easier access in outdoor shelter installations.

Electrical Connections

Power Requirements and Wiring

Details electrical rating, power cord specifications, and wiring requirements for the heater.

Heater Bonding

Electrical Grounding and Bonding

Explains the importance of grounding and bonding for safety and preventing electrolysis.

Remote Control Connections

2-Wire and 3-Wire Control Connections

Instructions for connecting 2-wire and 3-wire remote control systems or timers.

IntelliCenter Control System Integration

Connecting Heater via RS-485

Steps to connect the heater to the IntelliCenter system using the RS-485 COM port.

RS-485 Cable Connection to Load Center

Connecting the RS-485 Cable

Detailed steps for running the RS-485 cable and connecting it to the IntelliCenter load center.

Wiring Diagrams

MasterTemp Wiring Diagram (3-Wire System)

Provides a detailed wiring diagram for a 3-wire system, showing connections to various components.

Electrical Schematic Ladder Diagram

Ladder Diagram Explained

Illustrates the electrical schematic in a ladder logic format for understanding circuit flow.

Operations and Start-Up Procedures

Basic System Operation

Initial steps for starting the pump and supplying power to the heater.

Before Start-Up Checklist

Pre-operation checks including gas smell, control operation, and water flow verification.

Operating Instructions and Shutdown

Heater Operating Instructions

Step-by-step guide on how to start and operate the MasterTemp heater.

To Turn Off Gas to Appliance

Procedure for safely shutting off the gas supply to the heater.

Safety Controls Overview

Air Flow Switch (AFS)

Explains the function of the air flow switch as a safety device for combustion air.

Water Pressure Switch

Details the water pressure switch function and adjustment for proper operation.

High Limits

Describes the high limit safety devices that prevent overheating.

Ignition Module Operation and Error Codes

Operation of Ignition Module

Explains how the ignition module controls the gas flame and safety interlocks.

Error and Fault Codes

Lists diagnostic messages displayed on the LCD and their corresponding fault conditions.

Control Panel Functions

Control Panel Description and LCD Display

Overview of the control panel layout, buttons, and LCD display functions.

Menu Navigation and Operation

How to navigate menus, set temperatures, and operate the heater.

Control Panel Menu Options

Menu Settings and Parameters

Details various menu options like POOL MAX, SPA MAX, UNITS, HISTORY, CYCLES, RUNTIME.

By-pass Valve Functionality

Explanation of how the automatic by-pass valve feature works when enabled or disabled.

Initial Troubleshooting Steps

Important Read Me First Information

Critical notices regarding voltage compatibility and plug selection to prevent damage.

Heater Error and Fault Codes

Fault Condition Descriptions

Detailed table listing fault conditions, error codes, notes, and troubleshooting steps.

Troubleshooting Flow Charts

Initial Troubleshooting Flow Chart

A decision tree guiding users through initial checks for common operational issues.

Heater Will Not Fire Troubleshooting

Heater Will Not Fire - Chart A

Troubleshooting steps for when the heater fails to fire, starting with power and control checks.

Troubleshooting Heater Not Firing

Heater Will Not Fire - Chart B

Continues troubleshooting for no-fire conditions, focusing on water flow and pressure switch issues.

Ignition Alarms Troubleshooting

IGN is ON Alarms: AGS, AFS, HLS, PS

Troubleshooting steps for specific alarms related to igniter, gas flow, and safety switches.

Diagnostic Alarms Troubleshooting

Diagnostic Alarms: AGS, AFS, HLS, PS

Detailed troubleshooting guide for various diagnostic alarms like AGS, AFS, HLS, and PS.

Specific Diagnostic Alarms Troubleshooting

Diagnostic Alarms: SFS

Troubleshooting steps for the Stack Flue Sensor (SFS) alarm and related issues.

Burner and Heat Exchanger Troubleshooting

Burner Troubleshooting Symptoms and Causes

Identifies common burner symptoms like loud whine or fluttery flame and their causes.

Heat Exchanger Troubleshooting

Addresses issues like boiling sounds and sweating in the heat exchanger, linking them to water flow.

Maintenance Instructions and Gas Valve Check

Care and Maintenance Schedule

Recommended maintenance tasks every six months and at the start of swimming season.

Checking the Gas Control Valve

Procedures for checking the gas control valve's manifold pressure and settings.

Heater De-Liming and Pressure Relief Valve

De-Liming the Heater

Instructions for safely de-liming the heater using muriatic acid, emphasizing safety precautions.

Pressure Relief Valve (PRV)

Details on installing and testing the pressure relief valve, required by local codes.

Water Pipe Escutcheon Installation

Rodent Resistant Escutcheon Installation

Instructions for installing the water pipe escutcheon for rodent resistance.

Post Start-Up Checks and Seasonal Operation

Checking Water Flow After Start-Up

How to check water flow by feeling outlet pipe temperature and identifying potential blockages.

Winter Operation and Drainage

Procedures for shutting down and draining the heater for winter to prevent freeze damage.

Maintaining Pool Temperature and Chemical Balance

Energy Saving Tips

Recommendations for saving energy, such as covering the pool and adjusting thermostat settings.

Chemical Balance for Pool and Spa Water

Importance of maintaining proper water chemistry (pH, chlorine, alkalinity) for heater longevity.

Detailed Chemical Balance Parameters

Water Chemistry Parameters Table

A table listing ideal ranges for disinfectant levels, pH, alkalinity, and other water parameters.

MasterTemp Replacement Parts - Overview

Rodent Resistant Parts List

Lists specific parts for rodent resistance, including escutcheons and screws.

MasterTemp Replacement Parts - Diagrams

Clamp Lid Tub Design Parts

Exploded view of parts for the clamp lid tub design, including burner and electrical systems.

MasterTemp Replacement Parts - Burner System

Burner System Components

Detailed list of replacement parts for the burner system, including gas controls and blowers.

MasterTemp Replacement Parts - Water System

Water System Components

Detailed list of replacement parts for the water system, including coils, valves, and pressure switches.

MasterTemp Replacement Parts - Electrical System

Electrical System Components

Detailed list of replacement parts for the electrical system, including control modules and sensors.

Related product manuals