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Perfecta 132 TV - User Manual

Perfecta 132 TV
32 pages
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1/01 E Service Instructions 1
The Service Instructions manual
belongs to the hands of the
repair and maintenance personnel !
PERFECTA 76 / 92 / 115 / 132 / 168
UC / TV
SERVICE
INSTRUCTIONS
(Servo)
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Summary

Knife Drive Operation and Adjustment

Knife Drive Clutch and Brake Assembly System Design

Details the armature disk, brake lining, clutch lining, spline bushing, and springs for braking.

Knife Drive Clutch and Brake Assembly Maintenance

Checking and Setting Air Gaps

Procedures for checking and setting air gaps (A min, A max) for clutch/brake assembly.

Clutch;Brake Assembly Maintenance Procedures

Air Gap Correction and Slip Ring Cleaning

Annual air gap checks, cleaning slip rings, and replacing worn linings.

Malfunctions in the Knife Drive

Drive System Start-Up and Operation Malfunctions

Addresses motor start issues, drive start problems, and jerking during knife reverse.

Clamping System Adjustments

Gap Between Knife Back and Clamp Edge

Procedure to adjust the gap 's' between the knife back and clamp edge for accurate cuts.

Cutting System Operation and Guideways

Slant Rocking Cut Principle

Describes the slant rocking cut operation where the knife moves along a curved path.

Knife Cut-Through Position and Non-Repeat Device

Readjusting Knife Cut-Through Position (Sizes 76;92)

Procedure to readjust the knife cut-through position on the right side of the machine for sizes 76/92.

Mechanical Non-Repeat Device

Explanation of the mechanical non-repeat device and its function for safety.

Cutting System Maintenance and Backgauge System

Backgauge Drive System Function

Explains the advantage of the system for precise positioning and mentions the electronic handwheel.

Measuring System Calibration and Setup

Calibrating the Measuring System

Procedure for calibrating the measuring system via the service menu using keyboard input.

Setting Proximity Switches

Instructions for adjusting front and rear proximity switches for accurate measurement.

Hydraulic Clamping System Overview

System Description and Components

Introduces the adjustable double-piston hydraulic system and lists component abbreviations.

Hydraulic System Stages: Pre-Clamping

Pre-Clamping Operation

Explains how the VDR valve and multi-way valves operate for the pre-clamping stage.

Hydraulic System Stages: Cut Triggering

Cut Triggering Operation

Details how two-hand controls activate valves for fast-speed piston movement during cut triggering.

Hydraulic System Stages: Main Clamping

Main Clamping Operation

Describes pressure build-up in cylinder chambers due to overflowing of VD2 for main clamping.

Hydraulic System Stages: Decompression

Decompression Operation

Explains how the control system turns off Y1/VW1 to relax pressure in the cylinder chamber.

Hydraulic System Start-Up and Valve Adjustment

Hydraulic System Malfunctions and Troubleshooting

Hydraulic System Malfunctions and Pedal Adjustments

Perfecta 132 TV Specifications

General IconGeneral
BrandPerfecta
Model132 TV
CategoryCutter
LanguageEnglish

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