PermaGreen Supreme Triumph User Manual

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Copyright © 2018, Perma-Green Supreme, Inc. All rights reserved. No part of this book covered by the copyright hereon may be reproduced
or copied in any form or by any means, except as permitted by the proprietary data statement for use with Perma-Green Supreme. Inc.
equipment, without the written permission of Perma-Green Supreme, Inc. Triumph is protected by US Patent 6.336,600 and 7,954,573 and
Patents Pending.
Perma-Green Supreme, Inc. November 2, 2018 Triumph (v19) North American Version
IF YOU HAVE ANY QUESTIONS OR CONCERNS OR ARE
MISSING PARTS OR NEED WARRANTY SERVICE,
DO NOT RETURN YOUR TRIUMPH TO THE STORE!
PLEASE CONTACT OUR SUPPORT HOTLINE AT
800.346.2001, SUPPORT@PERMAGREEN.COM OR AT WWW.PERMAGREEN.COM
PermaGreen™ Triumph Spreader Sprayer
Operator’s Manual
Model E1E with Serial Number 170001 and Above
Triumph E1E Serial #: ________________________________
Engine Serial #: GCBTT_______________________________
Transaxle Serial #: _______________-___________________________________
To Avoid serious injury or death:
This Triumph MUST pass a New Machine Pre-Operation Inspection prior to use.
DO NOT start the machine until instructed to do so during the Pre-Operation Inspection.
Read this Manual before using.
ALL operators and mechanics MUST be trained.
This product can expose you to chemicals including Ethyl Benzene, Naphthalene, N-Hexane, and Benzene
which are known to the State of California to cause cancer and birth defects or other reproductive harm. For
more information go to www.P65Warnings.ca.gov
WARNING

PermaGreen Supreme Triumph Specifications

General

Brand	PermaGreen Supreme
Model	Triumph
Category	Paint Sprayer
Language	English

Summary

Introduction to Using Your Manual

New Machine Pre-Operation Inspection

Neutral Safety Switch Inspection

Checks the machine's ability to start only in neutral, not in gear.

Drive and Brake Systems Inspection

Tests acceleration, braking, and deceleration in various gears.

Spray System Inspection

Checks for leaks and proper function of the spray system components.

Spreader System Inspection

Verifies proper operation of hopper controls and deflector.

Fully Loaded Brake Inspection

Repeats braking tests with the machine loaded for safety.

Steering System Inspection

Evaluates steering effort and brake band performance during turns.

Delivery Instructions for Dealers and/or purchasers

Outlines dealer responsibilities and purchaser's initial steps.

Dealer Delivery Instructions and Obligations

Details dealer's role in pre-operation checks and warranty submission.

Safety Manual

Understanding Safety Messages

Explains the meaning of safety symbols like WARNING, CAUTION, and IMPORTANT.

Machine Labels

Identifies and explains the function of various machine warning and information labels.

Machine WARNING Labels (Refer to FIGURE 1)

Details specific warnings related to operation and safety on the machine.

Machine Information Labels

Lists and describes labels providing operational information on the machine.

Machine WARNING Labels (Refer to FIGURE 2)

Lists and explains rear machine warning labels, including pinch points and slip hazards.

Machine WARNING Labels (Refer to FIGURE 3)

Details warnings about tip-over, loss-of-control, and general operation safety.

Machine Information Labels

Lists information labels related to shift patterns and other controls.

Machine WARNING Labels (Refer to FIGURE 4)

Explains side machine warning labels concerning slopes and gasoline handling.

Owner's Responsibility

Outlines the owner's responsibility for training, maintenance, and safe operation.

Supervised Driver's Training is Required for all operators and mechanics

Emphasizes the necessity of trained operators and mechanics for safe operation.

Minimum Operator Qualifications

Lists the essential qualifications for operating the machine safely.

Operator clothing and Personal Protection Equipment (PPE)

Advises on appropriate clothing and PPE for safe operation and handling.

Safety Devices

Lists and describes the safety devices integral to the machine's operation.

Operation

Provides critical safety guidelines for operating the machine.

Inspecting work area

Details how to inspect the work area for hazards before operation.

Fuel Safety

Gives essential safety precautions for handling gasoline and other fuels.

Inspect machine before each use

Outlines pre-use checks for machine components and safety devices.

Engine Starting Safety

Lists conditions to check before attempting to start the engine safely.

Avoiding slipping or tripping injury

Provides advice on safe mounting, dismounting, and movement.

Forward operation

Details safe operating procedures for forward movement.

Reverse operation

Provides safety guidelines for operating the machine in reverse.

Parking

Specifies the steps required to safely park the machine.

To avoid Loss-of-control, tip-over, and rollover

Critical safety advice for preventing loss of control, tip-over, and rollover accidents.

Recommendations for driving up an incline or slope

Specific techniques and precautions for safe operation on inclines.

Recommendations for driving downhill

Detailed advice for safe operation when descending slopes.

Transporting

Safety precautions and procedures for transporting the machine.

Tire Safety

Crucial information on tire maintenance, pressure, and safety.

Maintenance and service

General safety guidelines for performing maintenance and service.

Pesticide Safety

Safety instructions for handling and applying pesticides.

Handling and disposal of hazardous waste products

Guidelines for proper disposal of hazardous waste.

Replacement parts

Advises on using only genuine PermaGreen parts for safety and warranty.

Driver's Training and Operation

Supervised Driver's Training

Details the requirements and process for supervised operator training.

Machine Safety Devices and controls.

Identifies and explains the function of various machine safety devices and controls.

Adding gasoline.

Safety instructions for adding fuel to the machine.

Starting, stopping, and parking the machine.

Step-by-step procedures for starting, stopping, and parking.

Safely stepping on and off the Triumph.

Guidelines for safe mounting and dismounting.

Proper shifting techniques.

Instructions for changing gears safely to avoid damage and loss of control.

PHASE I: Driving the machine in Low Gear

Covers fundamental driving techniques and principles in Low Gear.

Principles of the Balance Zone (BP)

Explains the concept of the balance zone for safe operation on slopes.

PHASE II: Driving the machine in High Gear.

Instructions for driving the machine in High Gear, similar to Phase I.

PHASE III: Driving with a load.

Guidance on operating the machine with increasing weight.

Phase IV: Operating the machine as a walk-behind unit.

Procedures for operating the machine in a walk-behind mode.

PHASE V: Driving the machine on hillsides.

Detailed safety and techniques for operating on inclines and slopes.

PHASE VI: Driving over curbs.

Instructions on how to safely navigate over curbs.

Phase VII: Backing Up.

Safety procedures and techniques for backing the machine.

Phase VIII: Completing Daily Service Checklist.

Outlines the daily maintenance checks required for operation.

Phase IX: Loading and unloading the machine on a Transport.

Procedures and safety for loading/unloading the machine onto a transport.

Phase X: Additional Service Training

Information on additional service training requirements.

Phase XI: Testing Safety Devices.

Procedures for testing the machine's safety devices.

Throttle/Clutch/ Operator Presence Control

Details the function and testing of the throttle and operator presence control system.

Neutral Safety Switch System (NSSS)

Explains the neutral safety switch and its testing procedure.

Brake Systems

Covers front, rear, and parking brake system checks and tests.

SmartSteer Brake Assist Steering.

Details the steering system and its testing for proper function.

Drop Handle.

Instructions for using the drop handle mechanism.

Fluid-filled Tire.

Information regarding the fluid-filled tires and their safety.

Machine Safety Label Visual Test.

Checks for the presence and legibility of machine safety labels.

Machine Guard Visual Test.

Ensures machine guards are securely fastened.

Articulating Bolt Lock Visual Test.

Verifies the articulating bolt lock is securely fastened.

Articulating Joint Safety Link Visual Test.

Confirms the articulating joint safety link is securely fastened.

Slip Resistant Footpads Visual Test.

Checks footpads for wear, damage, and secure fastening.

Spreader Operation

Operation of Spreader Controls

Explains how to operate spreader controls for opening/closing and rate adjustment.

Spreader Rate adjustment.

Details how to adjust the rate adjuster knobs for spreading.

Description of Spreader features, controls, and operation

Provides an overview of the spreader mechanism and its components.

Deflector Adjustment:

Instructions on how to adjust the deflector for pattern control.

To Pre-Calibrate:

Steps for calibrating the spreader's high gear rate setting.

Calibrate LOW GEAR rate setting;

Steps for calibrating the spreader's low gear rate setting.

Deflector operation:

Explains how to raise and lower the deflector and use the third-hole adjuster.

Method 1: Edging and Parallel Passes

Technique for applying products using edging and parallel passes.

Method 2: Trim-pass and Header-pass Descending Spiral

Alternative technique using trim/header passes and descending spirals.

Adjusting Nozzles for proper spray pattern

Instructions for adjusting nozzles to achieve the correct spray pattern.

Adjusting the Broadcast Spray pattern

Steps to adjust the broadcast spray pattern for optimal coverage.

Adjust the trim spray pattern

Procedure for adjusting the trim spray pattern.

Filling the Tanks

Instructions and precautions for filling the machine's tanks.

Calibrating the Sprayer

Detailed steps for calibrating the sprayer for accurate application.

Bucket check HIGH GEAR Nozzle output.

Procedure for checking the output of the High Gear Nozzle.

Locking in the Nozzle Position

How to lock nozzle bodies in place after calibration.

Sprayer Operation

Pesticide Safety

Critical safety information regarding pesticide handling and application.

Description of Sprayer features, controls, and operation

Overview of the sprayer system's components and their functions.

Sprayer Operating Controls

Explains how to operate the sprayer controls and select nozzles.

Applying Products with the Sprayer

Recommended methods for applying products using the sprayer.

Adjusting Nozzles for proper spray pattern

Steps to adjust nozzles for optimal spray pattern width and coverage.

Adjusting the Broadcast Spray pattern

Procedure for adjusting the broadcast spray pattern.

Adjust the trim spray pattern

Procedure for adjusting the trim spray pattern.

Troubleshooting Manual

Engine

Troubleshooting steps for engine-related issues like not starting or idling.

Poor Engine performance

Diagnosing and resolving issues related to engine power and performance.

Engine Starts in Gear

Troubleshooting steps if the engine starts while in gear.

Preventing fuel related engine Problems

Advice on using fuel additives and correct fuel types to prevent issues.

Transaxle Locked

Checks and potential causes for a locked transaxle.

Brakes

Troubleshooting common brake issues like stopping too fast or slow, squealing, etc.

Steering

Diagnosing and resolving steering difficulties or pulling.

Spreader

Troubleshooting issues related to the spreader mechanism, hopper, and pattern.

Sprayer

Troubleshooting common problems with the sprayer system, including output and pattern.

Service Manual

Operator Presence Control/Throttle/Clutch Adjustment & Service

Details adjustments and service for the operator presence control system.

Adjusting Idle speed to 1650 RPM

Procedure for setting the correct idle speed for safety.

Adjusting engine speed to 3450 RPM

Steps to adjust the engine's maximum speed for optimal performance.

Replacing Throttle Lever

Instructions for replacing the throttle lever.

Replacing Throttle Cable

Instructions for replacing the throttle cable.

Lubrication

Guidance on lubrication points and procedures for the machine.

Daily Service Checklist.

Daily maintenance tasks to ensure the machine is ready for operation.

Break-in Service (First 10 hours) Checklist

Initial service checks required after the first 10 hours of operation.

Every 50 hours (or every 2 weeks) Checklist

Routine maintenance checks recommended every 50 hours or 2 weeks.

Every 100 hours (or monthly) Checklist

Comprehensive service checks recommended every 100 hours or monthly.

Year-end checklist (continued)

Final maintenance checks to be performed annually.

Maintenance and service

General safety guidelines for performing maintenance and service.

Tire Safety

Crucial information on tire maintenance, pressure, and safety.

Check Engine and Clutch Oil

Procedure for checking engine and clutch oil levels.

Changing engine oil

Steps for draining and refilling the engine oil.

Checking clutch oil

Procedure for checking the clutch oil level.

Changing Clutch oil

Steps for draining and refilling the clutch oil.

Brake adjustment

How to adjust the brake systems for proper operation.

Adjusting Steering Brakes

Procedure for adjusting the steering brake assistance.

Plumbing and Electric Schematics

FIGURE 25, Plumbing Diagram

Illustrates the plumbing layout of the machine's systems.

FIGURE 26, Wiring Diagram

Shows the electrical wiring schematic for the machine.

Specifications

Warranty