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Pfeiffer Vacuum A 1804H User Manual

Pfeiffer Vacuum A 1804H
92 pages
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OPERATING INSTRUCTIONS
EN
Translation of the original instructions
A4 SERIES
Multi-stage Roots pump for harsh applications

Table of Contents

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Pfeiffer Vacuum A 1804H Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelA 1804H
CategoryWater Pump
LanguageEnglish

Summary

User Target Group and Safety Overview

2 Safety

Provides critical safety information for the product's operation.

2.1 Safety Precautions

General safety measures and obligations for users and operators.

Safety Precautions and Hazards

Electrical Hazards and Precautions

Covers non-compliant installation, shock, LO/TO, and other energy hazards.

Flammable/Pyrophoric Materials Safety

2.2 Safety for Flammable/Pyrophoric Materials

Addresses risks and safety measures for handling flammable/pyrophoric gases.

Process Gas Safety

Stresses user responsibility for handling potentially toxic/flammable process gases.

Protective Equipment and Surface Hazards

Health and Surface Hazards

Warns about toxic material contact and hot surfaces.

Proper Use and Improper Use

2.5 Improper Use

Lists prohibited uses and consequences for liability and warranty.

Transport and Storage Procedures

Transport Safety Warnings

Covers heavy loads and tilting risks during transport.

Man/Machine Interfaces

4.3 Hand-held remote module (HHR)

4.3.2 Display Description

Installation Procedures

5.1 Set-up and Mounting

Instructions for initial setup, positioning, and flange removal.

5.2 Oil Filling

Oil Filling Safety and Procedure

Safety precautions and step-by-step procedure for filling the pump with oil.

5.3 Connection to Water Circuit

Water Circuit Connection and Risks

Instructions and warnings for connecting to the water circuit.

5.4 Connection to Nitrogen Circuit

Nitrogen Circuit Safety and Procedure

Safety and procedure for connecting to the nitrogen circuit.

5.5 Connection to Pumping Line

Pumping Line Connection Safety

Safety guidelines for connecting to the vacuum and exhaust lines.

5.5.1 Connection at Pump Inlet

5.5.2 Connection at Pump Exhaust

Leak Test and Electrical Connection

5.7 Leak Test

Procedures and warnings for performing leak tests on the system.

5.8 Electrical Connection

Instructions for electrical connection of the pump.

Electrical Connection Safety and Precautions

Covers electric shock, EMC, and installation hazards.

Electrical Installation Protection and Connection

5.8.1 Customer Electrical Installation Protection

Details requirements for circuit breakers and grounding.

Electrical Protection Requirements

Details requirements for circuit breakers and grounding.

5.8.2 Mains Power Supply Connection

Step-by-step guide for connecting the pump to the power supply.

5.8.3 Emergency Button Function

Explains the function of the emergency stop button and its integration.

5.9 Operating for the First Time

Initial Startup Checks and Procedures

Steps for initial startup, switching on, and checking rotation direction.

6 Operation

6.2 Pump Start-up

Detailed procedure for starting the pump.

6.2.1 Switch On Procedure

Steps to power on the pump and HHR interface.

Pump Start-up and Control

6.2.2 Pumping Start-up

How to initiate the pumping process.

6.2.4 Start-up After Emergency Stop

Procedure to restart the pump after an emergency stop.

6.3 Pump Shut-down Procedures

6.3.1 Pumping Stop

Steps to stop the pumping process.

6.3.2 Switching Off

How to switch off the pump's main power.

6.3.3 Emergency Stop Activation

How to activate the emergency stop.

Operation Monitoring and Control

7 Advanced Settings

7.1 Nitrogen Injection Device

Details the nitrogen injection system and its purpose.

7.1.1 Management Modes

Explains different modes for managing the nitrogen injection system.

Nitrogen Flow and Purge Settings

7.2 Exhaust Pressure Monitoring

7.3 Water Circuit

Functional Block Temperature Management

7.5 Roots Temperature Management

7.6 Heating System

7.7 Inlet Isolation Valve Management

7.8 Motor Power Monitoring

Motor Rotation Frequency and IDLE Mode

Input Management

7.13 SEMI Pump Configuration (Option)

8 Control Interfaces

8.2 HHR Control

How to control the pump using the Hand-Held Remote (HHR).

HHR Control Menu Options

Remote Control J1 Connector

8.3.3 Wiring of Digital Outputs

Remote Control J3 Connector

8.4.3 Wiring of Analog Inputs

Inlet Isolation Valve Command via J4 Connector

J4 Connector Wiring

8.6 Remote Control J5 Connector

J5 Connector Wiring

8.7 Emergency Stop Connector

9 Maintenance

9.1 Safety and Maintenance Information

Crucial safety and maintenance guidance, including risks.

Safety Precautions for Maintenance

Crucial safety and maintenance guidance, including risks.

Pump Maintenance and Exchange

9.4 Freeing Up the FB

Safety and procedure to manually free the Functional Block if rotation is blocked.

Freeing FB Safety and Procedure

Safety and procedure to manually free the Functional Block if rotation is blocked.

9.5.1 Disconnecting Pump from Installation

11 Malfunctions

Troubleshooting Start-up Issues

11.2 Pump or Roots Does Not Start

Troubleshooting steps when the pump or Roots fails to start.

11.3 Pump Running with HHR Fault Message

Troubleshooting faults displayed on the HHR while the pump is running.

11.4 Pump Running But Performance Incorrect

15.3 Circuit Breaker Settings

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