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Pfeiffer Vacuum ATH 2800 MT - User Manual

Pfeiffer Vacuum ATH 2800 MT
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Operating instructions
Operating instructions
Translated from original version
Translated from original version
ATH 2800 M/MT - ATH 3200 M/MT
Turbopumps
EN
EN
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Overview

This document describes the Adixen ATH 2800 M/MT and ATH 3200 M/MT turbopumps, which are magnetically levitated turbopumps designed for various industrial and research applications.

Function Description

The ATHM pump integrates the advantages of a multi-staged turbomolecular pump with a spiral helix molecular drag section. This design provides high pumping speeds and high ultimate vacuum, with the molecular drag section extending forevacuum tolerance and high compression ratio. The pump operates on a principle where the rotor is magnetically levitated, eliminating mechanical contact and ensuring a clean vacuum. The mobile assembly, comprising the turbo rotor and shaft, is driven by electromagnets housed in an active bearing. The mobile rotor has 5 axes of freedom monitored by 5 active magnetic bearings. An unbalance force rejection control system electronically monitors the rotor position, allowing it to rotate in its own axis of inertia. This system automatically compensates for any imbalance of the rotor, from very low speed, ensuring the lowest possible levels of noise and vibration. The pump is designed to generate vacuum by pumping on gases, but no liquids are allowed. It is dedicated for running in industrial environments. The integrator of this component must provide all operator safety measures, mainly against hot surfaces. This pumping component must not operate in an area with risk of explosion.

Important Technical Specifications

The ATH 2800 M/MT and ATH 3200 M/MT series offer various pumping speeds and compression ratios depending on the gas type and model.

Pumping Speed (l/s):

  • ATH 2800 M/MT (DN 250 ISO-F / VG 250):
    • N2: 2100
    • He: 2400
    • Ar: 2200
  • ATH 3200 M/MT (DN 320 ISO-F / VG 350):
    • N2: 2700
    • He: 2800
    • Ar: 2800

Compression Ratio:

  • ATH 2800 M/MT:
    • N2: > 1·10^8
    • He: > 3·10^4
    • Ar: > 1·10^8
  • ATH 3200 M/MT:
    • N2: > 1·10^8
    • He: > 3·10^4
    • Ar: > 1·10^8

Gas Throughput (sccm):

  • ATH 2800 M/MT:
    • N2: 2200 (max. start-up), 5000 (max. continuous)
    • He: 700 (max. start-up), 1000 (max. continuous)
    • Ar: 5000 (max. start-up), 5000 (max. continuous)
  • ATH 3200 M/MT:
    • N2: 2700 (max. start-up), 5000 (max. continuous)
    • He: 700 (max. start-up), 1000 (max. continuous)
    • Ar: 5000 (max. start-up), 5000 (max. continuous)

Fore Vacuum (hPa):

  • N2: 0.4
  • He: 1.3
  • Ar: 2.8

Inlet Vacuum (hPa):

  • N2: 0.026 (ATH 2800), 0.006 (ATH 2800 MT), 0.026 (ATH 3200), 0.006 (ATH 3200 MT)
  • Ar: 0.26 (ATH 2800), 0.01 (ATH 2800 MT), 0.26 (ATH 3200), 0.01 (ATH 3200 MT)

Nominal Rotation Speed: 25000 rpm (ATH 2800), 25000 rpm (ATH 3200) Standby Speed: From 15000 (250) to nominal speed 25 000 (417) Sound Pressure Level: < 55 dB(A) Pump Protection Index: IP 42 Controller Power Supply: 200-240 V AC Leak Tightness: < 5·10^-8 hPa·l/s Max. Start-up Power: < 1100 W (ATH 2800), < 1500 W (ATH 3200) Power Consumption at Ultimate Pressure: < 130 W (ATH 2800), < 520 W (ATH 3200) Standby Power: < 100 W (ATH 2800), < 350 W (ATH 3200) Max. Apparent Start-up Power: < 1800 VA (ATH 2800), < 2100 VA (ATH 3200) Mounting Orientation: Any Maximum Heating Temperature: 75 °C Heating Power of the Heating Band (via safe input voltage as the controller): 380 W (ATH 2800), 380 W (ATH 3200) N2 Purge Flange: DN16 ISO-KF Weight of the Pump: 85 kg (ATH 2800), 82 kg (ATH 3200) Recommended Backing Pump: adixen ADP / ADS Cooling Water Flow Rate: > 60 l/h Water Temperature: 15 < T < 40 °C Ambient Operating Temperature: 5 < T < 45 °C Maximum Altitude: 2000 m (indoor only) Pollution Degree Applicable: 2 Maximum Relative Humidity: 80 %

Usage Features

The pump is designed for semiconductor applications, plasma etching, ion implantation, sputtering, and plasma deposition. It is also suitable for research and development, high energy physics, and space simulation.

Pumping Principle: The ATHM pump uses a multi-staged turbomolecular pump with a spiral helix molecular drag section, providing high pumping speeds and ultimate vacuum, and extended forevacuum tolerance. Hybrid Turbopump in an Installation: The pump exhaust gases are evacuated to atmosphere by a primary pump. The ATHM compression ratio is set by the design. Built-in Heater Band (on MT model): At high pressure and high throughput processes such as metal etch, deposit can build up in the lower compression stages of the rotor, leading the pump to early failure. The built-in heater band allows pump heating up to 75 °C, which is sufficient to avoid the condensation effect. The device is controlled by the controller. The MT version must be equipped with its water valve. Back-up Ball Bearings: Dry-lubricated ceramic ball bearings are used. They are not used in normal operation, since the rotor is not in contact with the ball bearings. They protect the pump in accidental air in-rushes, accidental shocks, or power failure. No Maintenance: The pump design does not include parts liable to wear and doesn't need preventive maintenance. However, the back-up ball bearings used in case of accidental shut-downs have to be changed when the controller indicates it. Battery Free: In case of a power failure, the pump motor acts like a generator, supplying enough power for the magnetic bearings. When the rotation speed is too low, the pump shuts down and lands on the back-up ball bearings. Variation of the Pump Rotational Speed: The ATHM pump rotation speed can be selected and set between a minimum speed and the maximum speed. This allows optimizing pumping characteristics according to customer application (e.g., high pressure pumping). A distinction is made between the following speeds: reduced speed (STANDBY speed), which can be set between the low speed value and the nominal speed, and nominal speed, preselected at factory. Controller: The ATH 2800 M/MT and ATH 3200 M/MT pumps work with an OBC controller or with the MAGPOWER controller.

Installation:

  • The equipment frame on which the pump is installed must be sufficiently rigid to absorb the kinetic energy of the rotor in case of pump rotor crash.
  • The pump connection instructions should be followed, including securing the pump installation and considering the kinetic energy stored in a turbopump.
  • Inlet and exhaust connections must be properly installed to prevent leaks and ensure efficient operation.
  • Nitrogen purge and air inlet valve device connections are crucial for proper operation, especially for applications with high gas loads or potential for contamination.
  • Water cooling connections are necessary for maintaining optimal operating temperatures, especially for MT models with heater bands.

Maintenance Features

General Maintenance:

  • Maintenance must be performed by a skilled maintenance operator trained in relevant health and safety aspects.
  • Standard precautions before any maintenance operation: stop the pump, switch off the pump by setting the controller main switch to «0», wait 5 minutes before disconnecting the main cable.
  • Risk of injury by cutting: the risk of the pump must be disconnected as long as the rotor is moving and without having disconnecting the power line cable.
  • After pumping on corrosive or toxic gases, it is strongly recommended to seal the pump with blanking plates in case of return to the repair service centers.

Maintenance Frequency:

  • Back-up Ball Bearings: The back-up ball bearings are designed to withstand abnormal landings at full speed. The wear of the back-up ball bearings is internally monitored by the controller based on the rotation speed and the landing duration. The initial percentage value is set at 100 %. When this percentage reaches 0 %, an alarm is generated, pump can’t restart, and back-up ball bearings need to be replaced by authorized Service Center.
  • Product Maintenance: Full overhaul must be performed by manufacturer’s trained personnel. Only controller replacement, inlet screen or pump valve replacement are authorized at the customer’s site.

Specific Maintenance Instructions:

  • Replacement of the Water Valve Coil (E 50): This involves unscrewing the M5 fitting, removing the spring clip, replacing the coil, installing a new o’ring on the M5 fitting, sticking the first threads of M5 fitting with Loctite 542* glue, and screwing the M5 fitting and tightening it slightly with a 14 mm open end wrench.
  • Shipping Procedure for Contaminated Pumps (E 100):
    • The pump must be disconnected from its installation and isolated electrically.
    • General Flushing: Flush the DN 16 blank flange with anti-suckback valve on the purge connector (or 1/4 VCR) for 30 minutes. Flush with dry nitrogen* using the injector at an absolute pressure of 110 to 150 kPa for 30 minutes.
    • Purge / Inlet Flushing: Flush the DN 40 flange on the pump exhaust port with dry nitrogen* for 10 minutes.
    • Pressurize the Pump: Blank the inlet port and exhaust port. Pressurize the pump with dry nitrogen* to an absolute pressure of 110 kPa using the injector.
    • This procedure is crucial for preventing the spread of hazardous substances and ensuring safe handling during transport and repair.
  • First Level Maintenance Parts (F 100):
    • For air inlet and purge valve: Coil 24 V DC (P/N 038066).
    • Dust filter: Replace regularly (P/N 106229).
    • Water valve coil: Coil 24 V DC (P/N 108667).

Service and Support: Pfeiffer Vacuum offers first-class customer service, including on-site maintenance, overhaul/repair in the nearby Service Location, fast replacement with refurbished exchange products, and advice on the most cost-efficient and quickest solution. Detailed information and addresses are available on the Pfeiffer Vacuum website. Sending of contaminated pumps or devices: No devices will be accepted if they are contaminated with micro-biological, explosive or radioactive substances. Hazardous substances are substances and compounds in accordance with the hazardous goods regulations. The customer must neutralize the pump by flushing it with nitrogen or dry air, close all openings airtight, seal the pump or device in suitable protective film, and return the pump/device only in a suitable and sturdy transport container.

Pfeiffer Vacuum ATH 2800 MT Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelATH 2800 MT
CategoryWater Pump
LanguageEnglish

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