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PFU Limited fi-614PR - User Manual

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08 July 27, 09
K.Okada A.Miyoshi I.Fujioka Refer to Revision Record on page 2.
TITLE
f
i-6140/fi-6240/fi-6130/fi-6230/fi-614P
R
Maintenance Manual
07 Nov.12, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2. CUST.
06 Mar.10, 08 K.Okada T.Anzai I.Fujioka Refer to Revision Record on page 2.
DRAW
No.
P1PA03540-B0XX/6
Rev. DATE DESIGN CHECK APPR. DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada APPR. T.Anzai
PFU LIMITED
Page
1 /257
fi-6140/fi-6240
fi-6130/fi-6230
Image Scanner
fi-614PR, Imprinter
Maintenance Manual

Table of Contents

Questions and Answers

Summary

Chapter 1 Overview

1-1 Specification

Details the scanner's specifications including its performance and capabilities.

1-1-1 Features

Highlights key features and improvements of the scanner compared to previous models.

1-1-2 Scanner Specifications

Provides detailed technical specifications for various scanner models.

1-1-3 Environmental Specifications

Outlines environmental conditions for scanner operation and storage.

1-1-4 Appearance

Illustrates the external parts and appearance of the scanner.

1-1-5 Outer Dimensions

Shows the physical dimensions of the scanner models.

1-1-6 Document Specifications

Details the types and thickness of documents supported by the scanner.

1-1-7 Multi feed Detection Condition

Explains the conditions and methods for multi-feed detection.

1-2 Scanner Configuration

Describes the main components and configuration of the scanner system.

1-2-1 ADF Unit

Details the Automatic Document Feeder (ADF) unit and its components.

1-2-2 Reading Station

Explains the optical systems and light sources used for scanning.

1-2-3 Controller

Details the scanner's control logic and main components like PCAs.

(1) Control PCA

Describes the function and connectors of the Control PCA.

(2) Panel PCA

Explains the Panel PCA's role in the operator interface and EEPROM storage.

(3) Joint PCA

Details the Joint PCA's function in the carrier unit's interface.

1-2-4 Electric Component Block Diagram

Provides a block diagram of the scanner's electrical components.

Chapter 2 Description of Scanner Operation

2-1 Unpacking the scanner

Step-by-step instructions for unpacking the scanner and its accessories.

2-2 Installing the scanner

Guidance on safely installing the scanner, including electrical connections.

2-2-1 For safety installation

Cautions and guidelines for safe installation to prevent scanner issues.

2-2-2 Installation

Procedures for physically installing the scanner and connecting cables.

Chapter 3 Maintenance Parts

3-1 BASE UNIT

Details the part number and applicable models for the Base Unit.

3-2 BASE ASSY

Lists specifications for the Base Assembly, noting OPT Unit exclusion.

3-3 INVERTER

Provides part number and image for the Inverter component.

3-4 LAMP

Shows part number and image for the Lamp component.

3-5 US SENSOR FX (Multifeed detection)

Details the US Sensor FX for multifeed detection, including its parts.

3-6 OPT UNIT

Provides part number and image for the Optical Unit.

3-7 BW MOTOR

Shows part number and image for the BW Motor.

3-8 GUIDE P ASSY (Sheet Guide)

Details the Guide P ASSY (Sheet Guide) part number and applicable models.

3-9 PICK MOTOR ASSY

Provides part number and image for the Pick Motor Assembly.

3-10 PICK MOTOR

Details part number and remarks for the Pick Motor.

3-11 PICK SHAFT ASSY

Shows part number and image for the Pick Shaft Assembly.

3-12 SWITCH (ADF open detection)

Details the switch for ADF open detection and its shared models.

3-13 UPPER UNIT

Lists part numbers for Upper Unit variants based on region and model.

3-14 UPPER ASSY

Details part number for Upper Assembly, excluding Panel PCA and OPT Unit.

3-15 ADF MOTOR

Provides part number and remarks for the ADF Motor.

3-19 US SENSOR RV (Multifeed detection)

Details the US Sensor RV for multifeed detection and shared models.

3-20 SENSOR EMP (Paper empty detection)

Shows part number and remarks for the Sensor EMP.

3-21 PANEL PCA

Details part number and notes for Panel PCA, emphasizing EEPROM save.

3-22 BR SHAFT ASSY

Provides part number and image for the BR Shaft Assembly.

3-23 CONTROL PCA

Lists part numbers for Control PCA variants and notes on brackets.

3-25 STACKER UNIT

Shows part number and remarks for the Stacker Unit.

3-26 CHUTER UNIT (ADF paper chute)

Details part number and remarks for the Chuter Unit (ADF paper chute).

3-27 AC ADAPTER

Provides part number and remarks for the AC Adapter.

3-28 AC CORDSETS

Lists part numbers for AC Cordsets for different regions.

3-29 USB CABLE

Shows part number for the USB Cable.

3-30 FB TOP COVER

Details part number and remarks for the Flatbed Top Cover.

3-31 FB MOTOR UNIT

Provides part number and remarks for the FB Motor Unit.

3-32 FB MOTOR

Shows part number and remarks for the FB Motor.

3-33 OPT BOX UNIT

Details the OPT Box Unit part number and included/excluded parts.

3-37 CR CABLE

Provides part number and remarks for the CR Cable.

3-38 DOC COVER ASSY

Details part number and remarks for the Document Cover Assembly.

3-39 JOINT PCA

Shows part number and remarks for the Joint PCA.

Chapter 4 Troubleshooting

4-1 Operation Panel Sequence at Power-on

Describes the sequence of displays on the operator panel during power-on.

4-2 Temporary errors and Alarm detection algorithm

Explains how temporary errors and alarms are detected and displayed.

4-2-1 Temporary errors

Details temporary errors that can be remedied by the operator.

4-2-2 Alarms

Outlines alarms requiring maintenance by authorized personnel.

4-2-3 Error Recovery Guide

Describes how the Error Recovery Guide displays error names and codes.

4-3 Troubleshooting

Provides procedures for troubleshooting scanner errors and alarms.

Chapter 5 Disassembly;Assembly

5-1 For the safety operation

Essential safety precautions before disassembling or assembling scanner parts.

5-2 Periodic Maintenance

Recommended schedule and parts for periodic scanner maintenance.

5-3 Cleaning

Instructions for cleaning various scanner components like OPT Unit and glass.

5-3-1 OPT Unit (common to ADF front;backside and Flatbed)

Procedure for cleaning the OPT Unit mirrors and internal parts.

5-3-2 Glass inside of Base Unit

Steps for cleaning the glass inside the scanner's Base Unit.

5-3-3 Glass inside of Upper Unit

Procedure for cleaning the glass inside the scanner's Upper Unit.

5-3-4 Glass inside of Flatbed

Instructions for cleaning the glass surface of the flatbed scanner.

5-3-5 White reference inside of Base Unit

Guide for cleaning the white reference sheet within the Base Unit.

5-3-6 White reference inside of Upper Unit

Steps for cleaning the white reference sheet within the Upper Unit.

5-4 Maintenance tool

Lists special tools recommended for scanner maintenance.

5-5 Parts that should not be Disassembled

Identifies parts that should not be disassembled or loosened.

5-7 Removing Flatbed

Procedure for safely removing the flatbed unit from the scanner.

5-8 Chuter Unit (ADF Paper Chute), Stacker Unit

Covers removal and installation of the Chuter Unit and Stacker Unit.

5-8-1 Chuter Unit (ADF Paper Chute)

Detailed steps for removing and installing the Chuter Unit.

5-8-2 Stacker Unit

Procedure for removing and installing the Stacker Unit.

5-9 Base Unit

Instructions for removing and installing the Base Unit.

5-9-1 Base Unit

Detailed steps for removing and installing the Base Unit.

5-9-2 Base ASSY

Procedure for removing and installing the Base Assembly.

5-9-3 Inverter (for front side scanning)

Steps for removing and installing the Inverter for front side scanning.

5-9-4 Lamp (for front side scanning)

Procedure for removing and installing the Lamp for front side scanning.

5-9-5 US Sensor FX (Multifeed detection)

Instructions for removing and installing the US Sensor FX.

5-9-6 OPT Unit (for front side scanning)

Detailed steps for removing and installing the OPT Unit for front scanning.

5-9-7 BW Motor

Procedure for removing and installing the BW Motor.

5-9-8 Guide P ASSY (Sheet Guide)

Instructions for removing and installing the Guide P ASSY (Sheet Guide).

5-9-9 PICK Motor ASSY

Detailed steps for removing and installing the Pick Motor Assembly.

5-9-10 PICK MOTOR

Procedure for removing and installing the Pick Motor.

5-9-11 PICK SHAFT ASSY

Instructions for removing and installing the Pick Shaft Assembly.

5-9-12 SWITCH (ADF open detection)

Detailed steps for removing and installing the ADF open detection switch.

5-10 Upper Unit

Instructions for removing and installing the Upper Unit.

5-10-1 Upper Unit

Detailed steps for removing and installing the Upper Unit.

5-10-2 Upper ASSY

Procedure for removing and installing the Upper Assembly.

5-10-3 ADF MOTOR

Instructions for removing and installing the ADF Motor.

5-10-4 OPT Unit (for backside scanning)

Detailed steps for removing and installing the OPT Unit for backside scanning.

5-10-5 Inverter (for backside scanning)

Procedure for removing and installing the Inverter for backside scanning.

5-10-6 Lamp (for backside scanning)

Instructions for removing and installing the Lamp for backside scanning.

5-10-7 US Sensor RV (Multifeed detection)

Detailed steps for removing and installing the US Sensor RV.

5-10-8 Sensor EMP (Paper empty detection)

Procedure for removing and installing the Sensor EMP.

5-10-9 Panel PCA

Instructions for removing and installing the Panel PCA.

5-10-10 BR Shaft ASSY

Detailed steps for removing and installing the BR Shaft Assembly.

5-10-11 Top Cover

Procedure for removing and installing the Top Cover.

5-11 Control PCA

Instructions for removing and installing the Control PCA.

5-12 Flatbed

Procedures for disassembling and assembling flatbed-related components.

5-12-1 FB Top Cover

Steps for removing and installing the Flatbed Top Cover.

5-12-2 FB Motor Unit

Procedure for removing and installing the FB Motor Unit.

5-12-3 FB Motor

Instructions for removing and installing the FB Motor.

5-12-4 OPT Box Unit

Detailed steps for removing and installing the OPT Box Unit.

5-12-5 OPT Unit

Procedure for removing and installing the OPT Unit.

5-12-6 Inverter

Instructions for removing and installing the Inverter.

5-12-7 Lamp

Detailed steps for removing and installing the Lamp.

5-12-8 CR Cable

Procedure for removing and installing the CR Cable.

5-12-9 Document Cover

Instructions for removing and installing the Document Cover.

5-12-10 Joint PCA

Detailed steps for removing and installing the Joint PCA.

Chapter 6 Adjustment;Settings

6-1 Maintenance mode

Overview of the scanner's built-in maintenance mode for performance checks.

6-1-1 Activating the Maintenance mode

Procedure for accessing and starting the scanner's maintenance mode.

6-1-2 Maintenance mode #1: Paper feeding; Sensor; Background changeover test

Tests ADF/FB feeding, sensor status, and background changeover.

6-1-3 Maintenance mode #2: Main scanning; Sub-scanning magnification adjustment

Automatically calculates magnification correction values for main/sub-scanning.

6-1-4 Maintenance mode #3: Offset adjustment

Automatically calculates offset correction values for main/sub-scanning.

6-1-5 Maintenance mode #4: White level adjustment

Adjusts white level correction values for main/sub-scanning automatically.

6-1-6 Maintenance mode #5: Consumable counter display and reset

Allows viewing and resetting consumable counters like ADF rollers.

6-1-7 Maintenance mode #6: Miscellaneous information display

Displays miscellaneous information such as firmware version and paper counts.

6-1-8 Maintenance mode #7: EEPROM data restore

Restores EEPROM data from Control PCA to Panel PCA after replacement.

6-2 Saving EEPROM data

Procedure to save EEPROM data from Panel PCA to Control PCA.

Chapter 7 Basic Operation and Daily Care

7-1 Basic Operation

Covers fundamental scanner operations like powering on/off.

7-1-1 Turn ON;OFF the Scanner

Instructions for powering the scanner on and off via the operator panel.

7-1-2 Loading Documents on the ADF for Scanning

Guidance on properly loading documents into the ADF for scanning.

7-1-3 Loading Documents on the Flatbed for Scanning

Instructions for placing documents on the flatbed for scanning.

7-2 Daily Care

Recommendations for routine cleaning and maintenance of the scanner.

7-2-1 Cleaning the ADF

Detailed steps for cleaning the Automatic Document Feeder (ADF) components.

7-2-2 Cleaning the Flatbed

Instructions for cleaning the flatbed glass and plastic cover.

7-3 Replacing the consumables

Information on replacing consumable parts like rollers and ink.

7-3-1 Consumables

Lists consumables, their specifications, and replacement intervals.

7-3-2 Checking and Resetting the Consumables Counters

Guide to checking and resetting consumable counters via software.

7-3-3 Brake roller replacement

Step-by-step instructions for replacing the brake roller.

7-3-4 Pick roller replacement

Detailed procedure for replacing the pick roller.

Chapter 8 Imprinter (Optional)

8-1 Imprinter Specifications

Details the imprinter's technical specifications and printing functions.

8-1-1 Printing Functions

Describes the imprinter's printing methods, directions, and character sets.

8-1-2 Environmental Specifications

Outlines environmental requirements for the imprinter's operation.

8-1-3 Appearance

Illustrates the external appearance of the imprinter unit and scanner setup.

8-2 Imprinter Operation

Covers basic imprinter operation and error handling.

8-2-1 Imprinter Operation

Explains how the imprinter operates when connected to the scanner.

8-2-2 Circuit Block Diagram

Presents the circuit block diagram of the imprinter system.

8-3 Unpacking and Installation of Imprinter

Provides procedures for unpacking and installing the imprinter.

8-3-1 Unpacking the Imprinter

Step-by-step guide for unpacking the imprinter and its accessories.

8-3-2 Installing the Imprinter

Procedure for physically installing the imprinter onto the scanner.

8-3-3 Loading the Print cartridge

Instructions for installing the imprinter's print cartridge.

8-3-4 Operation Test

Guide for performing an operation test of the imprinter.

8-4 Maintenance Parts for the Imprinter

Lists maintenance parts for the imprinter with part numbers and references.

8-4-1 SENSOR

Details the part number and remarks for the Imprinter SENSOR.

8-4-2 IMP CT

Provides part number and remarks for the Imprinter Control Board (IMP CT).

8-4-3 IMP JNT

Details the part number and remarks for the IMP JNT connector.

8-4-4 PR HARNESS

Shows part number and remarks for the PR HARNESS.

8-4-5 IM FELT

Provides part number and remarks for the IM FELT.

8-4-6 LF MOTOR

Details the part number and remarks for the LF MOTOR.

8-4-7 IM HOLDER ASSY3

Shows part number and remarks for IM HOLDER ASSY3.

8-4-8 IM HOLD LEVER3

Provides part number and remarks for IM HOLD LEVER3.

8-4-9 FPC CABLE

Details part number and remarks for the FPC CABLE.

8-4-10 IM PINCH ASSY3

Shows part number and remarks for IM PINCH ASSY3.

8-4-11 IM LOCK LEVER

Provides part number and remarks for the IM LOCK LEVER.

8-4-12 SWITCH (Cover open detection)

Details the switch for cover open detection and its shared models.

8-4-13 GUIDE SHEET

Shows part number and remarks for the GUIDE SHEET.

8-4-14 PAPER GUIDE3

Provides part number and remarks for PAPER GUIDE3.

8-5 Troubleshooting

Refers to Chapter 4 for troubleshooting imprinter issues.

8-6 Disassembly;Assembly

Covers warnings and procedures for imprinter disassembly and assembly.

8-6-1 For Safety operation

Provides safety precautions for imprinter maintenance work.

8-6-2 Maintenance tool

Lists special tools required for imprinter maintenance.

8-6-4 Removing Imprinter

Step-by-step instructions for removing the imprinter unit.

8-6-5 IM HOLD LEVER3

Procedure for removing and installing the IM HOLD LEVER3.

8-6-6 IM PINCH ASSY3

Detailed steps for removing and installing the IM PINCH ASSY3.

8-6-7 IMP JNT

Instructions for removing and installing the IMP JNT.

8-6-8 IM HOLDER ASSY3;FPC CABLE

Procedure for removing IM HOLDER ASSY3 and FPC CABLE.

8-6-9 IMP CT

Steps for removing and installing the Imprinter Control Board (IMP CT).

8-6-10 SENSOR

Instructions for removing and installing the imprinter sensor.

8-6-11 SWITCH (Cover open detection)

Procedure for removing and installing the cover open detection switch.

8-6-12 LF MOTOR

Steps for removing and installing the LF MOTOR.

8-6-13 PR HARNESS

Instructions for removing and installing the PR HARNESS.

8-6-14 IM FELT

Procedure for removing and installing the IM FELT.

8-6-15 IM LOCK LEVER

Steps for removing and installing the IM LOCK LEVER.

8-6-16 GUIDE SHEET

Instructions for removing and installing the GUIDE SHEET.

8-7 Adjustment;Settings

Refers to Chapter 6 for imprinter adjustment and settings.

8-8 Basic Operation and Daily Care of the Imprinter

Covers basic operation and daily care procedures for the imprinter.

8-8-1 Setting The Print Position

Instructions for positioning the print cartridge for optimal printing.

8-8-2 How to Use the Paper Guides

Guidance on using paper guides to prevent jams and ensure proper feeding.

8-8-3 Print Setup

Explains how to configure imprinter settings via the scanner driver.

8-8-4 Removing Jammed Documents

Procedures for safely removing jammed documents from the ADF and Print section.

8-9 Cleaning and Consumables

Covers cleaning procedures and information about consumable parts.

8-9-1 Cleaning the Print Cartridge

Instructions for cleaning the imprinter's print cartridge nozzle plate.

8-9-2 Cleaning the Imprinter

Guide for cleaning the imprinter's base surface and print section.

8-9-3 Cleaning the Imprinter Rollers

Steps for cleaning the imprinter's feed, eject, and plastic rollers.

8-9-4 Replacing the Print Cartridge

Detailed procedure for replacing the imprinter's print cartridge.

Appendix 1 Screws

Appendix 2 Emulation Mode

PFU Limited fi-614PR Specifications

General IconGeneral
Optical Resolution600 x 600 dpi
Maximum Paper SizeA4
ADF Capacity50 sheets
Duplex ScanningYes
Paper FeedAutomatic Document Feeder (ADF)
Scanning MethodCIS (Contact Image Sensor)
Supported Paper SizesA4, A5, B5, Legal, Letter
Output FormatPDF, JPEG, TIFF
Operating System CompatibilityWindows, Mac

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