Name: PGO T-REX 150
Brand: PGO
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Contents4
Specification6
Service Information8
The Operation Notice9
Torque Value10
Lubrication Instruction12
Chassis13
Front Brake Fluid13
Wheel Bearing14
Speedometer Gear-Clean Grease14
Front Wheel Bearing-Clean Grease14
Wiring Diagram15
Troubleshooting16
Hard Starting or Can't Start16
Unsmooth Rotation17
Engine Running Not Smoothly18
Engine Running Unsmoothly19
Charging Abnormal20
No Sparking, Spark Plug21
Checking and Adjustment22
Periodical Checking Table23
Battery: Recharge When out of Power27
Clean Air Cleaner28
Motor Oil Volume28
Exchange Motor Oil28
Oil Screen29
Oil Filter29
The Final Reducing Mechanism Oil29
Spark Plug30
Cylinder Pressure30
Valve Clearance31
Ignition Timing31
Idling Adjustment32
Front Brake Adjustment32
Rear Brake Adjustment33
Tire33
Throttle Cables Adjustment34
Dismantling, Maintaining, Repairing and Assembling Operation35
Lubrication System (T-REX125) Lubrication System Diagram36
Oil Pump Dismantling38
Oil Pump Assembly39
Measurement Data40
Plastic Parts of Chassis41
Removal of Luggage Compartment41
Removal of Fuel Tank41
Removal of Left and Right Hand Side Covers42
Removal of Front Mudguard42
Dismantling the Fender43
Dismantling the Upper Handle Cover44
Dismantling the Step Plates and Lower Mudguard45
Dismantling the Step Floor and Front Inner Cover45
Engine Dismantling46
Installing Engine47
Drive Pulley, Starter Clutch, Driven Pulley48
Driving Pulley50
Starter Dismantle54
Clutch Driven Pulley55
Cylinder Head and Valve57
Dismantling and Installing the Cam Shaft59
Check Cam Shaft60
Check Cam Shaft Holder60
Dismantling the Cylinder Head61
Further Dismantling61
Cylinder and Piston62
Dismantling Cylinder64
Dismantling Piston64
Piston Outer Dia Measurement64
Installing Cylinder and Piston66
A.C. Generator67
Dismantling AC Generator68
Installing AC Generator69
Final Transmission Mechanis M70
Disassemble the Final Transmission Mechanism71
Crankcase, Crankshaft74
Disassembling Diagram75
Remove the Crankcase and Crankshaft by the Following Procedures76
Check Crankshaft77
Assemble Crankcase77
Carburetor78
Dismantling the Carburetor80
Assembling the Carburetor80
Adjustment of Fuel Volume Adjusting Screws80
The Float Nozzle81
Steering Stem, Front Wheel, Frt Brake Comp and Front Fork82
Changing the Speedometer Cable84
Steering Handlebar85
Front Wheel86
Front Brake88
Air Releasing of the Front Brake Comp88
Front Fork Checking89
Front Shock Absorber Checking89
Disassembling and Assembling the Front Brake-Disk90
Checking the Front Brake-Disk90
Checking the Front Brake-Lining90
Rear Wheel, Rear Brake, Rear Damper91
Dismantling and Assembling the Rear Wheel93
Checking the Rear Wheel93
Rear Brake Disassembling Diagram94
Checking Brake Lining94
Rear Damper Disassembling Diagram95
Fuel Tank96
Dismantling and Assembling Fuel Tank97
Electric Equipment99
Battery Recharging101
Testing the Recharging Performance102
Recharge System Diagram103
DC Lighting System104
Check A.C. Flywheel Magneto105
Ignition System106
The Wiring of Ignition106
Starting System108
Starting Wiring108
Start Relay109
Starting Check109
Voltage Check for the Start Relay109
Starting Clutch110
Explosive Diagram110
Dismantling111
Handlebar Switch112

Brand	PGO
Model	T-REX 150
Category	Scooter
Language	English

PGO T-REX 150 Service Manual

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PGO T-REX 150 Specifications

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