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PGO T-Rex 50 - Service Manual

PGO T-Rex 50
110 pages
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Table of Contents

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Summary

Preface

Specifications

Service Information

Operation Notice

Key operational guidelines and precautions for scooter use and maintenance.

Locking Torque Values

Essential torque specifications for engine and chassis fasteners during assembly.

Lubrication Instructions

Details on lubrication points, oil types, and required quantities for optimal performance.

Wiring Diagram

Schematic illustrating the scooter's electrical system layout and connections.

Troubleshooting Guide

Diagnostic steps and solutions for common scooter operational issues.

Checking and Adjustment

Regular Checking Table

Periodic maintenance schedule and checks for various scooter components.

Battery Maintenance

Procedures for checking, recharging, and maintaining the scooter's battery.

Air Cleaner Cleaning

Steps for removing, cleaning, and reinstalling the air cleaner element.

Final Reduction Gear Oil

Procedure for changing and checking the oil in the final reduction gear.

Spark Plug Service

Instructions for checking, cleaning, and replacing the spark plug.

Compression Pressure Measurement

Methodology for measuring engine compression pressure for diagnostics.

Ignition Timing

Procedure for checking and adjusting ignition timing for optimal engine performance.

Throttle Cable Adjustment

Guide to adjusting throttle cables for proper response and operation.

Idle Speed Adjustment

Steps for adjusting the engine's idle speed for smooth running.

Front Brake Adjustment

Procedure for adjusting the front brake lever and system for effective braking.

Rear Brake Adjustment

Instructions for adjusting the rear brake lever and system for optimal performance.

Tire Service

Guidance on checking tire pressure, condition, and replacement.

Dismantling, Maintenance, Repair, and Assembly

Lubrication System Service

Detailed procedures for servicing the engine lubrication system and oil pump.

Plastic Parts Service

Procedures for dismantling and reassembling plastic body panels and components.

Engine Dismantling

Steps for safely removing and disassembling the engine for servicing.

Drive Pulley, Starter, and Clutch Service

Maintenance and repair procedures for the drive pulley, starter motor, and clutch assembly.

Cylinder and Piston Service

Detailed instructions for inspecting, measuring, and servicing the cylinder and piston.

AC Generator and Flywheel Service

Procedures for dismantling, checking, and installing the AC generator and flywheel.

Final Transmission Mechanism Service

Steps for inspecting, servicing, and assembling the final transmission gears.

Crankcase and Crankshaft Service

Procedures for dismantling, inspecting, and assembling the crankcase and crankshaft.

Carburetor, Reed Valve, and Auto Cock Service

Detailed guide for servicing the carburetor, reed valve, and auto cock system.

Steering, Front Wheel, and Brake System Service

Maintenance procedures for steering, front wheel, front brake, and front fork components.

Rear Wheel, Rear Brake, and Rear Damper Service

Procedures for servicing the rear wheel, brake, and suspension damper.

Fuel Tank Service

Instructions for removing, disassembling, and assembling the fuel tank.

Electric Equipment

Electric System Troubleshooting

Diagnostic guide for common electrical system problems and their solutions.

Battery Service

Detailed procedures for battery maintenance, charging, and testing.

Recharge System Service

Information on testing the recharging performance and system components.

Ignition System Service

Steps for checking the ignition system, including spark plug and CDI unit.

Starting System Service

Procedures for checking and maintaining the scooter's starting motor and system.

PGO T-Rex 50 Specifications

General IconGeneral
Displacement49.3 cc
Fuel SystemCarburetor
IgnitionCDI
TransmissionCVT
Front SuspensionTelescopic fork
Rear SuspensionSingle shock absorber
Front BrakeDisc
Rear BrakeDrum
Front Tire120/70-12
Rear Tire130/70-12
Length1820 mm
Seat Height780 mm
Weight95 kg
Engine Type4-stroke, single cylinder

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