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PGO LIGERO-50 - Service Manual

PGO LIGERO-50
97 pages
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PREFACE
This manual offers all service specialists with the technological
procedures of maintenance, repairing for LIGERO-50 detailedly show
those whom may concern how to maintain, repair, change parts,
troubleshoot and reassemble, etc.
At every important section we illustrate by assembly, explosion
diagrams and photographs, if necessary, please check the diagrams
already shown.
Though we have tried our best, please kindly instruct us any
faults found in this manual.
MOTIVE POWER INDUSTRY CO., LTD.

Table of Contents

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Summary

PREFACE

SPECIFICATIONS

Vehicle model reorganization

Movable model

Identifies the movable model type.

Fixed model

Identifies the fixed model type.

Service information

Operation notice

Important guidelines for operating the vehicle.

Torque value

Specifies torque settings for various components.

Engine Torque Value

Torque specifications for engine parts.

Chassis Torque Value

Torque specifications for chassis parts.

Lubrication instruction

Guidance on lubricating different parts of the vehicle.

Engine Lubrication

Specific lubrication points and types for the engine.

Chassis Lubrication

Specific lubrication points and types for the chassis.

Wheel Bearing Lubrication

Lubrication details for wheel bearings.

Wiring diagram

Troubleshooting

Hard starting or no start

Diagnosing and resolving starting issues.

Unsmooth rotation; inefficient horsepower

Addressing performance problems like poor acceleration.

Engine running not smoothly (low speed;idling)

Troubleshooting engine issues at low speeds.

Engine running unsmoothly (high speed)

Troubleshooting engine issues at high speeds.

Charging abnormal

Diagnosing battery charging system faults.

No sparking, spark plug

Troubleshooting ignition system and spark plug problems.

Checking and Adjustment

Periodical checking table

Schedule for routine checks and part replacement.

Battery recharge

Procedure for recharging the vehicle battery.

Clean air cleaner

Steps for cleaning the air filter element.

Motor lubricant oil

Instructions for checking and maintaining engine oil.

Final reduction mechanism oil

Procedure for changing gear box oil.

Spark plug

Checking and maintenance of the spark plug.

Cylinder pressure

Method for measuring engine cylinder compression.

Ignition timing

Checking and verifying ignition timing.

Idling Adjustment

Adjusting engine idle speed.

Front Brake Adjustment

Adjusting the front braking system.

Rear Brake Adjustment

Adjusting the rear braking system.

Tire

Checking tire pressure and condition.

Throttle cables Adjustment

Adjusting the throttle cable free play.

Dismantling, Maintaining, Repairing and assembling operation

Lubrication system

Details on the vehicle's lubrication system.

Plastic parts of Chassis

Information regarding plastic chassis components.

Engine dismantling

Procedure for removing the engine.

Drive pulley, starter, clutch

Dismantling and servicing the drive train components.

Driving pulley

Procedures for disassembling the driving pulley.

Starter dismantling

Steps for removing and servicing the starter motor.

Clutch driven pulley

Procedures for disassembling the clutch assembly.

Cylinder and piston

Maintenance and repair of the cylinder and piston assembly.

Cylinder head, cylinder, and piston dismantling

Steps for removing cylinder head, cylinder, and piston.

AC Generator, Flywheel

Dismantling and servicing the AC generator and flywheel.

Final Transmission Mechanism

Maintenance and repair of the final drive gears.

Crankcase, Crankshaft

Dismantling and servicing the crankcase and crankshaft.

Carburetor, Reed Valve and Auto cock

Servicing the fuel delivery system components.

Carburetor dismantling diagram

Exploded view and parts identification for the carburetor.

Carburetor troubleshooting

Diagnosing common carburetor problems.

Dismantling carburetor

Step-by-step guide to removing the carburetor.

Reed valve

Checking and servicing the reed valve assembly.

Auto cock check

Inspecting and testing the auto fuel cock.

Steering stem, front wheel, frt brake comp and front fork

Troubleshooting Steering;Wheel;Brake;Fork

Diagnosing issues with steering, wheels, brakes, and forks.

Speedometer cable replacement

Procedure for replacing the speedometer cable.

Steering handlebar

Maintenance and adjustment of the handlebar assembly.

Front wheel

Dismantling, checking, and assembling the front wheel.

Front brake

Servicing and adjusting the front brake system.

Front fork

Inspection and maintenance of the front fork assembly.

Rear wheel, rear brake, rear damper

Troubleshooting Rear Wheel;Brake;Damper

Diagnosing issues with rear wheel, brake, and damper.

Rear wheel dismantling;checking

Procedures for removing and inspecting the rear wheel.

Rear brake

Maintenance and adjustment of the rear brake system.

Rear damper

Inspection and servicing of the rear shock absorber.

Fuel tank

Fuel tank troubleshooting

Diagnosing and resolving fuel tank related problems.

Fuel tank dismantling;assembly

Steps for removing and reinstalling the fuel tank.

Electric equipment

Troubleshooting Electric System

Diagnosing and resolving electrical system faults.

Battery

Maintenance, checking, and recharging the battery.

Recharge system

Checking and servicing the battery charging system.

Ignition system

Maintenance and troubleshooting of the ignition system.

Starting system

Servicing and troubleshooting the engine starting system.

Handle bar switch

Identifying handlebar switch functions and wiring.

PGO LIGERO-50 Specifications

General IconGeneral
BrandPGO
ModelLIGERO-50
CategoryScooter
LanguageEnglish

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