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General| Year | 2005 |
|---|---|
| Category | Scooter |
| Manufacturer | PIAGGIO |
| Model | XEVO 400ie |
| Displacement | 399 cc |
| Front Suspension | Telescopic fork |
| Engine Type | Single cylinder, 4-stroke |
| Fuel System | Electronic injection |
| Max Power | 34.0 hp (25.0 kW) @ 7500 rpm |
| Front Brake | Single disc |
| Rear Brake | Single disc |
| Front Tire | 120/70-14 |
General guidelines for using original parts, special tools, and proper reassembly procedures.
Information on identifying the vehicle by its chassis and engine prefix numbers.
Provides overall dimensions and kerb weight of the scooter, including a diagram.
Detailed specifications for the engine, including type, capacity, lubrication, and performance data.
Details the automatic transmission and lists fluid capacities for engine oil, transmission oil, and coolant.
Lists specifications for the ignition system, spark plugs, and battery.
Describes the frame material and the front and rear suspension types.
Details the front and rear brake systems, including disc size and control operation.
Specifies wheel rim type and front tyre size.
Specifies tyre pressures and introduces engine overhaul data.
Provides measurements for cylinder-piston assembly and coupling categories.
Details piston ring installation, clearances, and crankshaft specifications.
Covers crankcase/countershaft coupling and axial clearances.
Specifies gear clearance types (A/B) and slot packing for compression ratio.
Lists recommended oils, fluids, and greases for maintenance.
Details scheduled maintenance tasks based on time intervals and mileage.
Instructions for spark plug removal, replacement, and checks.
Procedure for checking and replacing the hub oil.
Step-by-step guide for removing and servicing the air filter element.
Explains engine oil function, consumption, and replacement procedure.
Instructions for adding engine coolant and checking coolant levels.
Procedure for checking and topping up brake fluid reservoirs.
Procedure for adjusting headlight beam height according to regulations.
Steps for performing a compression test on the engine.
Addresses engine problems like oil consumption, smoke, and lubrication pressure.
Covers clutch performance and braking system problems.
Addresses heavy steering, excessive play, and noisy suspension.
Lists possible causes and operations for brake overheating.
Lists possible causes and operations for suspension oil leakage.
Lists and identifies electrical components numbered in diagrams.
Illustrates the locations of various electrical components on the vehicle.
Details access to fuses, relays, and other electrical components.
Explains immobiliser components, functions, and LED behavior.
Explains diagnostic codes and procedures for various electrical systems.
Instructions for battery refresh, charging, and installation.
Identifies dashboard indicators, switches, and displays with their functions.
Provides circuit diagrams and information on the ignition system.
Overview of the EMS injection and ignition system, components, and operation.
Guides for diagnosing and resolving injection system faults.
Procedures for checking coolant and intake air temperature sensors.
Checks and procedures for the throttle valve sensor and stepper motor.
Step-by-step instructions for removing the exhaust assembly.
Detailed procedure for removing the engine from the vehicle.
Instructions for refitting the engine, emphasizing reverse order and torque.
Details operations related to the automatic transmission cover and components.
Procedures for removing, inspecting, and refitting the clutch and pulleys.
Inspection and service of the drive belt and related rollers.
Procedures for assembling crankcases, crankshaft, and related components.
Instructions for removing and replacing hub and axle bearings.
Inspection of hub shaft, hub cover, and crankshaft components.
Procedures for removing and refitting the stator and flywheel cover components.
Operations related to cylinder assembly, timing system, and intake manifold.
Procedures for removing, inspecting, and refitting valves, camshaft, and related parts.
Inspection of small end, wrist pin, piston, and cylinder measurements.
Procedure for inspecting piston rings and their clearances.
Technical specifications and general characteristics of the engine lubrication system.
Guide for checking oil pressure, including leaks and troubleshooting.
Procedures for removing, refitting, and checking the oil pump.
Overview of the EMS injection and ignition system, components, and operation.
Guides for diagnosing and resolving engine start-up failures.
Guides for diagnosing and resolving engine idling problems.
Guides for diagnosing engine revving, backfiring, and knocking issues.
Describes the fuel supply system and provides safety precautions.
Procedure for inspecting the injector circuit and performing hydraulic checks.
Checks and procedures for the throttle valve position sensor and TPS reset.
Checks and procedures for the Stepper motor and its circuit.
Procedures for checking the coolant temperature sensor and its circuit.
Procedures for checking the intake air temperature sensor and its circuit.
Checks the pressure sensor function and potential replacement of the control unit.
Explains the immobiliser circuit integration, functions, and components.
Instructions for removing, overhauling, and refitting the front wheel and hub.
Procedures for removing, overhauling, and refitting the front fork stems.
Instructions for removing and refitting the steering bearings.
Instructions for removing and refitting the rear wheel and related components.
Procedures for removing and refitting the swing-arm and engine mounting.
Instructions for removing and refitting the shock absorbers.
Procedures for removing and refitting the centre-stand and side stand.
Instructions for removing and refitting the rear brake calliper.
Instructions for removing and refitting the front brake calliper.
Procedures for removing and refitting the rear brake disc.
Procedure for inspecting the front brake disc for deviation.
Instructions for removing, checking, and replacing front brake pads.
Instructions for removing, checking, and replacing rear brake pads.
Step-by-step procedure for bleeding the rear combined brake system.
Step-by-step procedure for bleeding the front brake system.
Procedure for checking the brake fluid level in the reservoir and pump.
Instructions for removing and refitting the front brake pump.
Explains the cooling system circuit, circulation, and thermostat function.
Lists specifications for cooling capacity, fluid, sealing pressure, thermostat, fan, pump, and radiator.
Procedure for checking the electric fan control circuit.
Checks circuit sealing under pressure and temperature, and water pump leaks.
Instructions for coolant replacement, including system filling and venting.
Addresses water pump noise or liquid loss and preliminary operations.
Procedure for checking thermostat operation, opening temperature, and testing.
Diagnosis for excessive system pressure and coolant fluid consumption.
Instructions for removing the saddle, side fairings, and driving mirrors.
Steps for removing handlebar covers and the instrument panel.
Instructions for removing the headlight assembly components.
Steps for removing front turn indicators and the frame central cover.
Instructions for removing the legshield, front mudguard, and associated parts.
Procedures for removing knee-guard, expansion tank, and front wheel housing.
Steps for removing the taillight assembly and license plate holder.
Instructions for removing the footrests and related covers.
Steps for removing side fairings, grab handle, and fuel tank components.
Instructions for removing the top-case and flyscreen.
Checks for paintwork, plastics, scratches, dirt, and tightening torques.
Lists electrical system checks required before vehicle delivery.
Cautions for battery handling and checks for fluid levels.
Details checks during road test and functional inspections.
Lists repair operations for the engine with codes and durations.
Lists repair operations for the crankcase and its components.
Lists repair operations for the crankshaft and countershaft.
Lists repair operations for the cylinder, piston, and timing chain components.
Lists repair operations for the cylinder head, valves, and sensors.
Lists repair operations for the flywheel cover, water pump, and oil filter.
Lists repair operations for the clutch, driven pulley, and bell housing.
Lists repair operations for the oil pump, belt, and chain guide pads.
Lists repair operations for the final reduction gear assembly.
Lists repair operations for the driving pulley, belt, and variator.
Lists repair operations for the transmission covers and related components.
Lists repair operations for the flywheel magneto, rotor, stator, and freewheel.
Lists repair operations for the intake manifold, injector, and throttle body.
Lists repair operations for the muffler, exhaust manifold, and lambda probe.
Lists repair operations for the air filter box, filter, and unions.
Lists repair operations for the frame and its supports.
Lists repair operations for the centre-stand, side stand, and switch.
Lists repair operations for the headlight frame and legshield.
Lists repair operations for the shield back plate, glove box, and expansion tank cap.
Lists repair operations for the fuel tank lid, frame, mats, and flaps.
Lists repair operations for the front mudguard and grille/radiator cover.
Lists repair operations for the fuel tank, float, and breather.
Lists repair operations for handlebar covers and odometer housing.
Lists repair operations for handlebar, throttle, controls, and brake pumps.
Lists repair operations for the swing arm and its attachments.
Lists repair operations for the saddle and passenger handgrip.
Lists repair operations for locks, activators, and transmissions.
Lists repair operations for taillights, license plate lights, and turn indicators.
Lists repair operations for front lights, bulbs, and indicators.
Lists repair operations for the front wheel, brake disc, bearings, and tyre.
Lists repair operations for the rear wheel, brake disc, tyre, and hub.
Lists repair operations for the starter motor and gearing.
Lists repair operations for the fuel pump and its pipes.
Lists repair operations for voltage regulator, ECU, HV coil, and saddle opener.
Lists repair operations for wiring harnesses and electrical system components.
Lists repair operations for battery, remote controls, horn, and sensors.
Lists repair operations for switches, buttons, sockets, and handlebar controls.
Lists repair operations for fuel tank door, transmission splitter, and top box.
Lists repair operations for the helmet compartment and glove box.
Lists repair operations for rear covers, including number plate holder and top box lid.
Lists repair operations for the front fork, sheath, stem, and bearings.
Lists repair operations for suspension struts, shock absorbers, and muffler support.
Lists repair operations for radiator, fan, expansion tank, and coolant pipes.
Lists repair operations for brake fluid, discs, calipers, and pads.
Lists repair operations for the windshield and driving mirrors.
Lists repair operations for plates and stickers.
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