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Details engine type, timing, bore, stroke, capacity, and compression.
Detailed settings for the Keihin carburettor for 125cc and 200cc.
Torque specifications for engine, steering, frame, suspension, and brake components.
Clearances for cylinder-piston, piston rings, crankshaft, and bearings.
Scheduled maintenance tasks based on time intervals.
Step-by-step guide for performing a CO emissions check.
Characteristic CO levels and specific tooling for the check.
Poor performance, starting difficulties, oil consumption, and fuel issues.
Battery, turn indicator, and immobiliser malfunctions.
Diagrams, specifications, and circuit overview.
Battery recharge, start-up, and related components.
Operation, programming, diagnostic codes, and troubleshooting.
Troubleshooting no spark, HV coil, and pick-up issues.
Instructions for sealed and dry-charged batteries.
Step-by-step procedure for engine removal from the vehicle.
Transmission cover, driven pulley, and drive-belt procedures.
Removing/refitting pulley shaft bearings and inspecting clutch drum.
Removing the clutch and checking bell eccentricity.
Inspecting and refitting piston rings and cylinder.
Removing/refitting cylinder head, valves, and timing components.
Splitting crankcase, checking clearances, and crankshaft alignment.
Oil pressure check, oil seals, oil pump, and sump procedures.
Fuel supply check, carburettor removal, and refitting.
Procedure for O-ring renewal and rod disassembly.
Refitting bearing races and steering column.
Removing/refitting rear wheel and shock absorbers.
Steps for refitting the rear brake caliper components.
Removal, overhaul, and refitting of the front brake caliper.
Steps for removing and replacing front brake pads.
Procedure for bleeding the front brake system.
Removal and refitting of the front brake pump.
Procedures for conducting a road test.
Time allocated for engine removal and refitting.
Time for valve, head gasket, and head replacement.
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General