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PIAGGIO NRG Power DT User Manual

PIAGGIO NRG Power DT
171 pages
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WORKSHOP MANUAL
633257
NRG Power DT

Table of Contents

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PIAGGIO NRG Power DT Specifications

General IconGeneral
Engine TypeSingle cylinder, 2-stroke
Fuel SystemCarburetor
IgnitionElectronic
Front SuspensionTelescopic fork
Rear SuspensionSingle shock absorber
Front BrakeDisc
Rear BrakeDrum
Dry Weight92 kg
Top Speed45 km/h
TransmissionAutomatic
Front Tire120/70-13
Rear Tire130/60-13

Summary

Workshop Rules and Safety Guidelines

Safety Rules for Vehicle Maintenance

General safety rules for maintenance operations performed on the vehicle.

Maintenance Procedure Rules

Guidelines for using specific parts, tools, and procedures for maintenance.

Engine Overview and Specifications

Engine Technical Specifications

Lists engine type, bore, stroke, capacity, compression ratio, carburettor, and cooling system details.

Vehicle Systems Overview

Frame, Suspensions, and Brakes

Covers chassis structure, suspension system details, and front/rear brake systems.

Carburettor Details and Torque Specifications

Component Tightening Torques

Lists torque values for various assembly points in Nm for proper tightening.

Crankcase, Crankshaft, and Connecting Rod

Special Tools and Equipment

Maintenance Schedule

Maintenance Tasks by Interval

Details maintenance tasks categorized by mileage intervals and time periods.

Ignition System Checks and Adjustments

Spark Advance and Plug Checks

Explains checking and setting spark advance and maintaining the spark plug.

Ignition Timing and Cable Adjustments

Details procedures for adjusting mixer timing and control cables.

Braking System Checks and Maintenance

Front Brake Bleeding Procedure

Details filling the system, bleeding screws, and using a MITYVAC pump to remove air.

Troubleshooting Guide

Engine and Performance Issues

Addresses problems like poor performance, starting difficulties, and engine cut-offs.

Electrical, Braking, and Chassis Issues

Covers battery problems, braking malfunctions, and chassis/handling issues.

Electrical System Diagrams

Electrical System Checks and Maintenance

Spark Plug, Pick-up, Coil, and Stator Checks

Explains checks for spark plug, pick-up, recharge coil, and stator resistance.

Regulator, Battery, Fuse, and Switch Checks

Covers checks for voltage regulator, battery, fuses, and switches.

Engine Removal and Installation

Engine Removal Steps from Vehicle

Lists the steps required to detach the engine from the vehicle, including disconnecting components.

Engine Internal Transmission Service

Engine Internal Assemblies

Crankcase Splitting and Crankshaft Service

Crankcase Halves Splitting Procedure

Details splitting the crankcase halves using a special strip and fasteners.

Crankshaft Removal and Refitting

Explains removing and refitting the crankshaft using specific tools.

Crankshaft Alignment and Refitting

Crankshaft Alignment Inspection

Describes checking crankshaft alignment and eccentricity using a dial gauge.

Crankshaft Refitting Procedure

Details refitting the crankshaft into the transmission side half crankcase after heating.

Fuel Supply System Service

Front Suspension and Handlebar Service

Front Fork and Steering Column Service

Rear Wheel and Shock Absorber Service

Braking System Service

Front Brake Caliper, Disc, and Pump Service

Details front brake caliper, disc, and pump removal, overhaul, and inspection.

Brake Pad, Shoe, and Fluid System Maintenance

Explains front pad, rear shoe service, and brake fluid bleeding procedures.

Pre-Delivery Inspection and Checks

Road and Static Test Procedures

Describes operational tests performed before vehicle delivery.

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