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PIAGGIO Fly User Manual

PIAGGIO Fly
153 pages
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WORKSHOP MANUAL
633204
Fly

Table of Contents

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PIAGGIO Fly Specifications

General IconGeneral
TransmissionAutomatic CVT
Front BrakeDisc
Rear BrakeDrum
StarterElectric and kick
Engine TypeSingle cylinder, 4-stroke
Cooling SystemAir-cooled
Front SuspensionTelescopic fork
Front Tire120/70-12
Fuel SystemCarburetor

Summary

CHARACTERISTICS

Safety Rules

General safety rules for any maintenance operations performed on the vehicle.

Maintenance Rules

Rules to follow for maintenance operations to ensure correct procedure and vehicle integrity.

Tightening Torques

Torque specifications for various assembly components.

Assembly Clearances

Piston and cylinder clearances and tolerances.

Crankcase-Crankshaft Clearances

Axial clearances for engine internal components.

TOOLING

Measurement and Testing Tools

Tools for electrical system checks and analysis.

MAINTENANCE

Maintenance Chart

Scheduled maintenance tasks based on mileage intervals.

Ignition Timing Check

Procedure for checking ignition timing with a stroboscope.

Spark Plug Maintenance

Inspection, adjustment, and replacement of the spark plug.

Ignition Timing Adjustments

Adjusting control cables and checking ignition timing.

Braking System Checks

Level checks, fluid top-up, and headlight adjustment.

TROUBLESHOOTING

Engine Performance Issues

Diagnosing and resolving poor engine performance.

Rear Wheel and Starting Issues

Troubleshooting rear wheel at idle and starting difficulties.

Engine Operation Problems

Diagnosing engine stop issues and excessive noise.

Fuel Consumption and Exhaust Smoke

Addressing high fuel use, oil consumption, and smoke.

Transmission and Brake Malfunctions

Issues with clutch grabbing and insufficient braking.

Electrical System Faults

Troubleshooting battery and electrical system problems.

ELECTRICAL SYSTEM

Electrical System Diagram

Wiring diagram and component identification for the electrical system.

ENGINE FROM VEHICLE

Engine Removal from Frame

Detailed steps for detaching the engine from the vehicle frame.

ENGINE

Crankcase and Crankshaft Assembly

Procedures for inspecting and refitting crankcase, crankshaft, bearings, and seals.

Cylinder and Piston Assembly Procedures

Inspection and fitting of cylinder, piston, wrist pin, and rings.

SUSPENSIONS

Front Wheel and Hub Overhaul

Procedures for removing and overhauling the front wheel hub.

Rear Wheel and Brake System

Procedures for rear wheel and brake shoe replacement.

BRAKING SYSTEM

Front Brake Caliper and Disc

Overhauling the front brake caliper and inspecting the disc.

Front Brake Pads and Fluid System

Replacing pads and filling/bleeding the brake fluid system.

PRE-DELIVERY

Road and Static Testing

Performing road tests and static controls after service.

TIME

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