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pilotair DCR 1315 - User Manual

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INSTRUCTION AND
MAINTENANCE MANUAL
FOR SCREW COMPRESSORS
Models:
DCR 1311/1315
DCR 1309/1315 VS
Codice 900162
OQ7_5ARG078EN
PilotAir 1300 667 579
Spares@pilotair.com.au; Sales@pilotair.com.au

Table of Contents

Questions and Answers

Summary

OPERATIONAL STATES AND DOCUMENTATION

MACHINE OFF STATUS PROCEDURE

Details the mandatory steps to ensure the compressor is safely powered off and depressurized before maintenance.

TECHNICAL DATA

INTENDED USE AND OPERATING ENVIRONMENT

LIMITS OF USE AND OPTIONAL ACCESSORIES

OPERATIONAL LIMITS

Outlines forbidden applications and environments, emphasizing safety.

TRANSPORT AND INITIAL HANDLING

UNPACKING AND MACHINE CHECKS

Provides instructions for unpacking, handling, and initial checks of the compressor.

SAFE LIFTING AND HANDLING

COMPRESSOR INSTALLATION

INSTALLATION SAFETY AND PRECAUTIONS

GENERAL INSTALLATION WARNINGS

Crucial warnings for installation, including air pipes, ventilation, and air quality.

ELECTRICAL CONNECTION AND PRE-START CHECKS

ELECTRICAL CONNECTION REQUIREMENTS

Outlines requirements for power supply, cable types, and the need for a qualified electrician.

BEFORE FIRST STARTING CHECKS

Lists essential checks to perform before the initial start-up of the compressor.

FIRST START-UP PROCEDURE

SAFETY REGULATIONS AND SIGNALS

GENERAL SAFETY PROHIBITIONS

General safety warnings and prohibitions regarding tampering with safety devices.

OPERATOR SAFETY AND RISK MANAGEMENT

CONTROL PANEL OVERVIEW (EPS4.3)

COMPRESSOR START-UP PROCEDURE

USER PROGRAMMING MENU ACCESS

EPS4.3 CONTROL SYSTEM TROUBLESHOOTING

PRE-OPERATION CHECKS AND POWER INTERRUPTION SAFETY

CHECKS BEFORE SWITCHING ON

Lists essential checks required before switching on the compressor.

COMPRESSOR SHUTDOWN PROCEDURE

Details the procedure and safety precautions for correctly switching off the compressor.

ELECTRIC POWER INTERRUPTION SAFETY

Warns about residual risk during power interruptions and the need to avoid disconnecting pressurized pipes.

COMPRESSOR OPERATING PRINCIPLE

MAINTENANCE SCHEDULE

ROUTINE MAINTENANCE AND COMPONENTS

ROUTINE MAINTENANCE PRECAUTIONS

Lists essential safety precautions to be followed during maintenance and repair.

SPECIAL MAINTENANCE PROCEDURES

OIL AND OIL FILTER REPLACEMENT

Provides a step-by-step procedure for changing the oil and oil filter.

CHECKING AND TOPPING UP OIL LEVEL

OIL SEPARATING FILTER REPLACEMENT

AIR;OIL SEPARATOR CARTRIDGE REPLACEMENT

AIR FILTER CARTRIDGE REPLACEMENT

TROUBLESHOOTING GUIDE

ELECTRICAL SYSTEMS AND GENERAL WARNINGS

WARRANTY CONDITIONS AND EXCLUSIONS

Summary

OPERATIONAL STATES AND DOCUMENTATION

MACHINE OFF STATUS PROCEDURE

Details the mandatory steps to ensure the compressor is safely powered off and depressurized before maintenance.

TECHNICAL DATA

INTENDED USE AND OPERATING ENVIRONMENT

LIMITS OF USE AND OPTIONAL ACCESSORIES

OPERATIONAL LIMITS

Outlines forbidden applications and environments, emphasizing safety.

TRANSPORT AND INITIAL HANDLING

UNPACKING AND MACHINE CHECKS

Provides instructions for unpacking, handling, and initial checks of the compressor.

SAFE LIFTING AND HANDLING

COMPRESSOR INSTALLATION

INSTALLATION SAFETY AND PRECAUTIONS

GENERAL INSTALLATION WARNINGS

Crucial warnings for installation, including air pipes, ventilation, and air quality.

ELECTRICAL CONNECTION AND PRE-START CHECKS

ELECTRICAL CONNECTION REQUIREMENTS

Outlines requirements for power supply, cable types, and the need for a qualified electrician.

BEFORE FIRST STARTING CHECKS

Lists essential checks to perform before the initial start-up of the compressor.

FIRST START-UP PROCEDURE

SAFETY REGULATIONS AND SIGNALS

GENERAL SAFETY PROHIBITIONS

General safety warnings and prohibitions regarding tampering with safety devices.

OPERATOR SAFETY AND RISK MANAGEMENT

CONTROL PANEL OVERVIEW (EPS4.3)

COMPRESSOR START-UP PROCEDURE

USER PROGRAMMING MENU ACCESS

EPS4.3 CONTROL SYSTEM TROUBLESHOOTING

PRE-OPERATION CHECKS AND POWER INTERRUPTION SAFETY

CHECKS BEFORE SWITCHING ON

Lists essential checks required before switching on the compressor.

COMPRESSOR SHUTDOWN PROCEDURE

Details the procedure and safety precautions for correctly switching off the compressor.

ELECTRIC POWER INTERRUPTION SAFETY

Warns about residual risk during power interruptions and the need to avoid disconnecting pressurized pipes.

COMPRESSOR OPERATING PRINCIPLE

MAINTENANCE SCHEDULE

ROUTINE MAINTENANCE AND COMPONENTS

ROUTINE MAINTENANCE PRECAUTIONS

Lists essential safety precautions to be followed during maintenance and repair.

SPECIAL MAINTENANCE PROCEDURES

OIL AND OIL FILTER REPLACEMENT

Provides a step-by-step procedure for changing the oil and oil filter.

CHECKING AND TOPPING UP OIL LEVEL

OIL SEPARATING FILTER REPLACEMENT

AIR;OIL SEPARATOR CARTRIDGE REPLACEMENT

AIR FILTER CARTRIDGE REPLACEMENT

TROUBLESHOOTING GUIDE

ELECTRICAL SYSTEMS AND GENERAL WARNINGS

WARRANTY CONDITIONS AND EXCLUSIONS

pilotair DCR 1315 Specifications

General IconGeneral
Maximum Pressure175 PSI
Pump TypeTwo Stage
TypeStationary
Power SourceElectric
Horsepower13 HP
Voltage230V
PhaseThree Phase

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