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Pioneer DV-600AV-S Service Manual

Pioneer DV-600AV-S
79 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
DV-600AV-S
RRV3611
DVD PLAYER
DV-600AV-S
DV-600AV-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-600AV-S WYXZT5 AC 220 V to 240 V 2
DV-600AV-S WVXZT5 AC 220 V to 240 V 2
DV-600AV-S YXZTUR5 AC 220 V to 240 V 5
DV-600AV-K WYXZT5 AC 220 V to 240 V 2
DV-600AV-K YXZTUR5 AC 220 V to 240 V 5
For details, refer to "Important Check Points for Good Servicing" .
T-ZZV MAY 2007 printed in Japan

Table of Contents

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Pioneer DV-600AV-S Specifications

General IconGeneral
Audio formats supportedMP3, WMA
Image formats supportedJPG
Video formats supportedDivX, WMV
Playback formatsDivX, WMV, MP3, WMA, JPEG
Dimensions (WxDxH)420 x 215.5 x 49.5 mm
Power requirements220 - 240 V/ 50/60 Hz
Audio decodersDTS
Frequency range4 - 44 Hz
Signal-to-Noise Ratio (SNR)115 dB
Total Harmonic Distortion (THD)0.0023 %
Device typeDVD player
Product colorSilver
Disc types supportedCD
Number of optical discs1 discs
USB 2.0 ports quantityUSB 2.0 ports have a data transmission speed of 480 Mbps, and are backwards compatible with USB 1.1 ports. You can connect all kinds of peripheral devices to them.
Digital audio coaxial out1
Power consumption (standby)0.8 W
Power consumption (typical)12 W
Weight and Dimensions IconWeight and Dimensions
Depth215.5 mm
Width420 mm
Height49.5 mm
Weight1800 g

Summary

Safety Information

Laser Diode Characteristics

Details laser power output and wavelength for DVD and CD discs.

Label Check

Information regarding laser radiation warning labels on the unit.

Important Check Points for Good Servicing

Product Safety Guidelines

Guidelines for safe repair practices, including part usage and soldering.

Adjustments and Performance

Procedures for maintaining product performance and specifications.

Lubricants, Glues, and Replacement Parts

Guidance on using specified lubricants and adhesives for repairs.

Cleaning Procedures

Proper cleaning procedures for optical parts and lenses.

Shipping Mode and Screws

Instructions for setting shipping mode before product shipment.

Service Precautions

Notes on Soldering

Information on using lead-free solder and soldering iron specifications.

Replacing the DVD Deck

Steps for removing and installing the DVD deck, including safety precautions.

Disc Removal Method

Disc Removal at No Power Supply

Procedure to remove a disc when the unit is not powered on.

Parental Control Password Cancellation

4 Digit Password Cancellation

Steps to cancel the 4-digit parental control password.

Preparation of Servicing

Static Electricity Protection

Measures to protect against static electricity during repair.

Specifications Overview

Included Accessories

Lists all accessories included with the product.

Detailed Specifications

General and Connector Specifications

Covers general unit specs like power, dimensions, and AV connector pin assignments.

Output Signal Specifications

Details output levels for component, S-video, video, audio, HDMI, and digital signals.

Disc and Content Format Compatibility

General Disc Compatibility

Overview of supported disc types including DualDisc and CD-R/RW.

DVD Disc Compatibility

Compatibility details for DVD+R/RW and DVD-R/RW discs.

Media File Compatibility

Audio File Compatibility

Details on MP3, WMA, AAC, and WMV audio file support.

Video File Compatibility

Information on DivX video file support and versions.

Image File Compatibility

Details on compatible JPEG image formats and extensions.

PC-Created Disc Compatibility

Information on potential issues with discs created on personal computers.

Panel Facilities

Front Panel Section

Identifies and describes front panel controls and indicators.

Remote Control Functions

Remote Control Operation

Identifies and describes the functions of all remote control buttons.

Basic Items for Service

Check Points After Servicing

Procedures and recommended checks to perform after servicing the unit.

PCB Locations

PCB Locations Diagram

Diagram showing the physical location of various PCB assemblies within the unit.

Jigs List and Cleaning

Jigs List for Service

Lists required jigs for diagnosis and operation checks.

Lubricants and Glues List

Lists recommended lubricants and glues with their part numbers.

Cleaning Procedures

Instructions for cleaning pickup lenses before shipping.

Block Diagrams

Overall Wiring Connection Diagram

Shows how different PCBs are interconnected via connectors and wiring.

Overall System Block Diagram

Overall Block Diagram

High-level functional block diagram of the unit's main components.

DVD Loader Block Diagram

DVD Loader and MPEG Block Diagram

Block diagram specific to the DVD loader and MPEG processing.

Power Block Diagram

Power Supply Block Diagram

Illustrates the power supply circuit and voltage regulation.

Diagnosis and Troubleshooting

Trouble Shooting Flowcharts

Flowcharts for diagnosing common power and deck issues.

IC Failure Symptoms

Symptoms of IC Failures

Lists symptoms associated with specific IC failures on the DVD MT PCB.

Diagnosing Laser Diode Degradation

Diagnosing Pickup Assembly Laser Degradation

Procedure to diagnose laser diode degradation on the pickup assembly.

Service Mode Operations

Service Mode Entry Procedure

Step-by-step guide to enter and exit the service mode.

Service Mode Functions

Service Mode Entry and Functions

Details on service mode entry, release, and laser diode activation.

Service Mode Display Specifications

Service Mode Display Information

Explains the meaning of information displayed in the service mode.

Shortcut Key Functions

Shortcut Key Specifications

Describes shortcut key functions for playback and service modes.

Service Mode Display Details

Service Mode Display Items

Details on ID Address, Error Rate, and EDC/ID error history.

Disassembly Procedures

Exterior Section Disassembly

Instructions for removing external mechanical parts and PCBs.

DVD Deck Section Disassembly

Removal of DVD Deck Parts

Detailed steps for removing individual parts from the DVD deck.

Setting and Adjustment

DVD Firmware Update Procedure

Steps to create and perform a DVD firmware update.

Exploded Views and Parts List

Packing Section Parts List

Exploded view and parts list for the product packaging.

Exterior Section Assembly

Exterior Section Exploded View

Exploded view illustrating exterior components and their assembly.

DVD Mecha Section Details

06 DVD Mecha Section Parts

Exploded view and parts list for the DVD mecha section.

Schematic Diagrams

DVD MT PCB Assembly (1/7)

Schematic diagram for the DVD MT PCB, part 1 of 7.

DVD MT PCB Assembly (2/7)

DVD MT PCB Assembly (2/7)

Schematic for DVD MT PCB, part 2 of 7, showing FLASH IC.

DVD MT PCB Assembly (3/7)

DVD MT PCB Assembly (3/7)

Schematic for DVD MT PCB, part 3 of 7, detailing pickup and loader circuits.

DVD MT PCB Assembly (4/7)

DVD MT PCB Assembly (4/7)

Schematic for DVD MT PCB, part 4 of 7, showing audio DAC and video driver.

DVD MT PCB Assembly (5/7)

DVD MT PCB Assembly (5/7)

Schematic for DVD MT PCB, part 5 of 7, focusing on video driver IC.

DVD MT PCB Assembly (6/7)

DVD MT PCB Assembly (6/7)

Schematic for DVD MT PCB, part 6 of 7, showing HDMI and interface signals.

DVD MT PCB Assembly (7/7)

DVD MT PCB Assembly (7/7)

Schematic for DVD MT PCB, part 7 of 7, detailing power supply connections.

Operation PCB Schematics

Operation 1 and Operation 2 PCB Assemblies

Schematics for Operation 1 and 2 PCBs, including front panel interface.

Power PCB Assembly Schematics

Power PCB Assembly (1/2)

Primary side schematic of the power supply PCB.

Power PCB Assembly (2/2)

Power PCB Assembly (2/2)

Secondary side schematic of the power supply PCB.

USB PCB Assembly Schematic

USB PCB Assembly

Schematic for the USB PCB, showing connections to DVD and power PCBs.

Waveform Diagrams

Measured Wave Forms

Displays oscilloscope wave forms for various test points on the DVD MT PCB.

PCB Connection Diagram

DVD MT PCB Assembly Layout

Side A (Inserted Parts)

Component layout for Side A of the DVD MT PCB.

DVD MT PCB Side B Layout

Side B Component Layout

Component layout for Side B of the DVD MT PCB.

Operation PCB Assembly Layouts

Operation 1 & 2 PCB Side A Layouts

Component layouts for inserted and chip-mounted parts of Operation 1 & 2 PCBs.

Power PCB Assembly Layouts

Power PCB Side A (Inserted Parts)

Component layout for inserted parts of the Power PCB.

Power PCB Chip-Mounted Layout

Power PCB Chip-Mounted Parts Layout

Component layout for chip-mounted parts of the Power PCB.

Component PCB Layouts

Loading Motor PCB Layouts

Component layouts for Loading Motor PCB (inserted and chip-mounted).

USB PCB Layouts

Component layouts for USB PCB (inserted and chip-mounted).

Switch PCB Layout

Component layout for the Switch (SW) PCB.

PCB Parts List

Assembly Parts List

Lists main PCB assemblies and their corresponding part numbers.

DVD MT PCB Parts

Lists Semiconductors, Resistors, and Others for the DVD MT PCB.

Operation PCB Parts

Lists Semiconductors, Switches, and Others for Operation PCBs.

Power PCB Parts

Lists resistor components for the Power PCB.

USB PCB Parts

Lists Semiconductors and Others for the USB PCB.

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