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Piper J3C-65 User Manual

Piper J3C-65
27 pages
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Piper J3C-65 Specifications

General IconGeneral
ManufacturerPiper Aircraft
ModelJ3C-65
TypeLight Aircraft
Horsepower65 hp
Maximum Takeoff Weight1, 220 lb (553 kg)
Crew1
Capacity1 passenger
EngineContinental A65
Wingspan10.8 m
Height2.0 m
Empty Weight740 lb
Fuel Capacity12 US gal (45 L)
Cruise Speed75 mph (121 km/h)
Maximum Speed87 mph (140 km/h)
Stall Speed38 mph (61 km/h)
Length22 ft 5 in (6.83 m)

Summary

General Description

Dimensions

Section I - Wing

Wing Construction and Maintenance

Details on fabric-covered wing construction, including spar types, fabric, and drain grommets.

Drag Bracing

Explains drag bracing using steel struts and wires, emphasizing inspection for looseness and corrosion.

Leading Edge

Describes the leading edge construction using formed aluminum alloy sheets and attachment methods.

Wing Tip Bow

Details the construction of the wing tip bow, its attachment to spars, and stiffeners.

Aileron False Spar

Describes the aileron false spar, its material, attachment to ribs, and inspection for corrosion.

Aileron Hinge Brackets

Details the fabrication of aileron hinge brackets from steel tubes and fittings, and inspection requirements.

Spar Fittings

Explains spar strut and wing hinge fittings, their materials, attachment, and inspection for corrosion.

Lift Struts

Describes lift strut construction, attachment to wing and fuselage, and inspection for wear and looseness.

Section II - Rigging Procedure

General Rigging Procedure

Steps for raising the aircraft and placing jacks for rigging, including tail positioning.

Airplane Leveling

Procedures for achieving lateral and longitudinal level flight position for rigging adjustments.

Dihedral Angle Check

Method for checking wing dihedral angle using a string and measuring distance to the center section.

Wash Out Adjustment

Procedure for adjusting wing wash out using a level and spacer blocks on the rear spar.

Tail Assembly Rigging

Procedures for leveling stabilizers, adjusting brace wires, and plumbing the fin for the tail assembly.

Section III - Chassis

Chassis Description

Details the main gear, sprung wheels, low-pressure tires, and hydraulic brakes of the chassis.

Tire Maintenance and Inflation

Information on tire size, recommended pressure, installation, and wear equalization for longevity.

Wheel Bearing Maintenance

Describes cast aluminum wheels with tapered roller bearings, lubrication, and preventing end play.

Wheel Brake System

Details the dual hydraulic wheel brake system, pedal mounting, and hydraulic units.

Landing Gear Fittings

Maintenance for landing gear hinge fittings, lubrication, wear checks, and replacement of bolts.

Tail Wheel

Description of the standard steerable tail wheel with a solid rubber tire.

Section IV - Fuselage

Fuselage Frame Construction

Details the fuselage frame construction using welded steel tubing, including material types for stressed members.

Engine Mount

Description of the engine mount construction and maintenance, including bolt checks and replacement of cracked mounts.

Section V - Control Surfaces

Aileron Construction and Maintenance

Details aileron structure, materials, spar, ribs, hinges, and maintenance including lubrication.

Vertical Fin

Describes the vertical fin structure, material, and attachment to the fuselage.

Rudder Maintenance

Information on rudder construction and maintenance, emphasizing corrosion inspection and hinge lubrication.

Stabilizer Structure and Adjustment

Describes stabilizer frame, adjustment mechanism via screw and cable, and tie rod bracing.

Elevator Maintenance

Information on elevator structure similarity to the rudder, maintenance, and drain grommets.

Section VI - Control System

Elevator Control System

Details the control stick linkage to elevators, including push-pull tubes, bellcranks, and turnbuckles.

Aileron Control System and Rigging

Explains lateral control linkage to ailerons, cables, pulleys, and the procedure for rigging ailerons.

Rudder Control System

Describes the rudder control system, inspection of cables, pedals, and tail wheel connectors.

Stabilizer Control Mechanism

Explains the stabilizer adjustment mechanism using a crank, cable, pulley, and screw for incidence control.

Section VII - Fuel System

Fuel Tank

Details the fuel tank location, capacity, support straps, and procedure for its removal.

Engine Primer

Describes the engine primer, its fuel line connections, and recommendations for its use.

Carburetor Heater

Explains the carburetor heater, its control, function for preventing icing, and precautions for hot weather.

Fuel Strainer Maintenance

Details fuel strainer location, daily inspection for water/sediment, and cleaning procedures.

Fuel Tank Drain

Describes the location of the fuel tank drain and the need for periodic removal of water and sediment.

Fuel Tank Outlet Strainer

Explains the finger strainer in the fuel tank outlet, its purpose, and cleaning schedule.

Section VIII - Electrical System

Electrical System Overview

Notes that an electrical system is not standard, but the panel has provisions for navigation lights.

Ignition System

Describes the ignition system components, magnetos, and switch location.

Section IX - Inspections

Line Inspection Checklist

Checklist for pre-flight line inspections, covering engine mount, controls, fuel, and covering.

20 Hour Inspection

Inspection items for 20-hour intervals, including items from line inspection, drain plug, and lubrication.

100 Hour Periodic Inspection

Details requirements for 100-hour periodic inspections for both commercial and private aircraft owners.

Flying Hints

Before Starting Engine

Pre-flight checks including fuel supply, oil level, control movement, and general aircraft condition.

Starting the Engine

Step-by-step procedure for starting the engine, including safety precautions and troubleshooting.

Engine Warm-Up

Guidelines for warming up the engine, checking oil pressure, and magneto checks.

Stopping the Engine

Procedures for stopping the engine, including gradual cooling and checking carburetor heat.

Taxiing Procedures

Instructions for taxiing, controlling direction with rudder, and managing ground speed.

General Flying Recommendations

Advice on takeoff speed, climb speed, cruising RPM, and safe diving speeds.

Approach and Landing

Guidance on approach speeds, glide speeds, and engine clearing during landing.

Parking and Mooring

Procedures for parking, mooring with ropes, and securing controls in windy conditions.

Load Factors Information for Pilots

Understanding Load Factors

Explains load factor as the ratio of airload on the wing to gross weight, defining its significance.

Achieving Load Factors in Flight

Discusses how maneuvers like pulling back on the stick increase angle of attack and create load factors.

Load Factors in Turns and Banks

Explains load factors in banked turns, the effect of slips and skids, and limits for safe banking.

Safe Speeds for Banked Turns

Provides a table of minimum speeds required for safe banked turns based on wing angle and stalling speed.

Everyday Care of Your Airplane

Breaking-In Period

Recommendations for the initial 25 hours of operation, focusing on engine RPM and warm-up procedures.

Fuel and Oil Recommendations

Specifies minimum octane for gasoline and recommends aviation-grade oil based on outside air temperature.

Airplane Appearance and Cleaning

Emphasizes frequent washing, especially after muddy operations, and the importance of cleanliness for fabric care.

General Care and Maintenance

Advice on keeping drain grommets open, repairing fabric, checking sheet metal screws, and tail wheel security.

General Handling Precautions

Guidelines for ground handling, avoiding damage to wings, struts, stabilizers, and landing gear.

Ten Commandments for Safe Flying

Commandment 1: Fuel Supply Check

Emphasizes checking fuel supply before becoming airborne to avoid forced landings.

Commandment 2: Careful Taxiing

Advises against careless taxiing, recommending slow speeds and proper control use in wind.

Commandment 3: Adhere to Air Traffic Rules

Stresses the importance of following air traffic rules and maintaining lookout for other aircraft.

Commandment 4: Avoid Flat Turns

Warns against flat turns, particularly during power-off turns, emphasizing aileron control.

Commandment 5: Maintain Airspeed

Advises maintaining sufficient airspeed, warning against ground speed illusions from downwind turns.

Commandment 6: Know Your Ability

Cautioning against attempting maneuvers beyond one's ability or training, like instrument flying.

Commandment 7: Use Carburetor Heater

Recommends using the carburetor heater to prevent ice formation, which is easier than eliminating it.

Commandment 8: Avoid Low Altitude Aerobatics

Warns against performing aerobatics at low altitudes due to the severe risks involved.

Commandment 9: Firm Judgment

Stresses the importance of decisive judgment and avoiding errors, as indecision can be fatal.

Commandment 10: Safety First

States that a good pilot is a safe pilot, prioritizing safety over boldness.

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