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poclain hydraulics MK05 - User Manual

poclain hydraulics MK05
100 pages
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MK
Moteurs hydrauliques
Hydraulic motors
Réparations
Repairs
Ref : 800078181E
DOC-REPAIR-MK05-MKE18-FR-EN
Rev : 15/09/2006
POCLAIN HYDRAULICS Industrie
B.P. 106
60411 Verberie Cedex – France
Tel. : 33 3 44 40 77 77
Fax : 33 3 44 44 77 99
www.poclain-hydraulics.com
05 08 09 11 18
MK
(MC05)
(MC08)
(MC11)
(MC18)
MKE
(MC23)
Dépannage
Trouble shooting
Interventions
Maintenance
Réparations
Repairs
Pièces de rechange
Spare parts

Table of Contents

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Summary

Safety and Quality

Before Servicing

General safety measures to take before starting work.

During Servicing

Safety and handling instructions during repair operations.

After Servicing

Procedures for reinstalling components and restarting the hydraulic system.

General Safety Precautions

Warnings regarding hot hydraulic fluid and consulting a physician.

Component Identification

Description Change of MC Motors

Shows the evolution of model designations for MC motors.

Intervention

Replacing of the Motor

Step-by-step guide for removing and reinstalling hydraulic motors.

Trouble Shooting

The Motor is Noisy

Flowchart for diagnosing and resolving noisy motor issues.

The Motor Does Not Revolve

Flowchart for diagnosing why the hydraulic motor is not turning.

Motor Performance Issues

Flowcharts for diagnosing low speed and irregular motor rotation.

Motor Leaks

Flowchart for diagnosing hydraulic motor leaks.

Repairs

Replacing the Brake Piston O-ring

Procedure for replacing the brake piston O-ring for standard brakes.

MK08 Motor Replacing of the Sealing Ring

Steps to replace the sealing ring (118) on MK08 motors.

MK05 MK11 Cylinder-Block - Cam Assembly Replacement

Disassembly and reassembly of the cylinder-block-cam assembly.

Valving Replacement (MK05-MK08-MK09)

Procedure for replacing the valving (047) on MK05-MK09 motors.

Tooling Inventory

Standard Tools

List of standard tools required for maintenance and repair.

Special Tools

Description and dimensions of special tools needed for specific operations.

Torque Specifications

Standard Tightening Torques

Table of standard tightening torques in N.m and lbf.ft for various bolt sizes.

Tightening Torque Summary

Visual summary of tightening torques for specific motor components.

Spare Parts

Spare Parts List

List of replacement parts with item numbers and descriptions.

Exploded View

Visual representation of hydraulic motor components for exploded view.

poclain hydraulics MK05 Specifications

General IconGeneral
Brandpoclain hydraulics
ModelMK05
CategoryEngine
LanguageEnglish

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