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600 RMK
Polaris 600 RMK User Manual
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81
MAINTENANCE
Periodic Maintenance Interval T
able
Item
See
Page
Frequency
150 mi.
(240 km)
500 mi.
(800 km)
1000 mi.
(1600 km)
2000 mi.
(3200 km)
Pre-
Season
BRAKES
Hose Routing
--
II
II
Hose Condition
--
II
II
Fluid Leaks
--
II
II
Brake Pads
96
II
II
Brake Disc
--
II
II
Parking Brakes
60
II
II
Brake System
59, 96
I
Brake Fluid
97
I
FUEL MANAGEMENT
Idle RPM
--
II
I
Throttle Lever
73
II
I
I
I
Oil Pump Lever
(synchronize)
--
II
I
Throttle Position Sensor
--
II
I
Fuel Lines
87
II
II
Fuel Filter
87
R - Every 2000 mi. (3200 km)
or Every 2 years
Oil Filter
90
R
Oil Lines
90
II
I
Air Box
--
II
I
I
I
ELECTRICAL
Auxiliary Shut-Off
Switch
62
II
I
I
I
Throttle Safety Switch
72
II
I
I
I
Ignition Switch
--
II
I
I
I
T
aillight
62
II
I
I
I
Brakelight
62
II
I
I
I
Headlight
62
II
I
I
I
82
84
Table of Contents
Table of Contents
5
Introduction
7
Air Pollution
8
Vehicle Identification Numbers
9
Safety
10
Riding Position
12
Riding Apparel
13
Disabled Operators
14
Survival Preparation
14
Rider Capacity
15
Driver Awareness
16
Ice and Snow Build-Up
18
Driving on Slippery Surfaces
18
Inadequate Snow Conditions
18
Operating in Deep Snow
18
Driving Downhill
19
Driving in Hilly Terrain
19
Drive Belt
20
Intake Silencer
20
Cold Weather Drive-Away
20
Driving Responsibly
21
Clutch Warning
23
Pressure Cap Warning
23
Reverse Warning
24
Hot Surface Warning
25
Features
28
Adjustable Headlights
30
Quickdrive Belt
31
Fuel Type Selection
33
Diagnostic Display Mode
49
Diagnostic Display Codes
51
Diagnostic Codes
51
The Perfect Fit
52
Suspension Adjustments
53
Handlebar Adjustments
57
Handlebar Angle
57
Pre-Ride Inspections Pre-Ride Checklist
58
Pre-Ride Inspections
58
Item See Page
59
Pre-Ride Suspension Inspection
59
Throttle Lever
60
Parking Brake Lever Lock
62
Recoil Rope
63
Steering System
63
Operation
65
Starting the Engine
66
Oil Injection System
68
Track Warm-Up
70
Slide Rail and Track Cooling
70
Fuel Recommendation
72
Fuel System Deicers
72
Low Oil Level
73
Engine Stop Switch
74
Emergency Stopping
78
Maintenance
80
Emission Control Information
80
Coolant Level
82
Ignition Switch
83
Hood and Side Panel Fasteners
84
Rail Slide Condition
84
Rear Suspension
86
Chaincase Oil
87
Intake Filters
89
Fuel Pump
89
Spark Plugs
90
Spark Plug Recommendations
90
Spark Plug Inspection
91
Spark Plug Condition
91
Oil Lines
92
Oil Filter
92
Cooling System
93
Engine Overheating
94
Exhaust System
96
Brake Components
98
Brake Fluid
99
Headlight Lamp Replacement
101
Clutch Alignment Offset
102
Drive Belt Condition
103
Drive Belt Deflection
104
Drive Belt Removal
105
Drive Belt Installation
106
Track Tension
108
Track Alignment
110
Steering Inspection
111
Ski Alignment
112
Ski Skags
113
Rail Slide Wear
114
Transporting the Snowmobile
118
Controls and Linkage
119
Clutch and Drive System
119
Engine Protection
119
Electrical Connections
119
Rear Wheel Idler Bolts
84
Skags (Wear Bars)
84
Ski Saddle and Spindle Bolts
84
Suspension Mounting Bolts
84
Track Alignment/Condition
84
Specifications
120
POLARIS Products
124
Troubleshooting
125
Warranty
129
Maintenance Log
137
Index
139
5
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Polaris 600 RMK Specifications
General
Displacement
599cc
Electric Start
Optional
Ignition
CDI
Exhaust
Single
Rear Suspension
RMK Adjustable
Track Width
15 inches
Track Length
144 inches
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