EasyManua.ls Logo

Polaris 800 RMK - User Manual

Polaris 800 RMK
142 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
PMS 419
Modifications to this snowmobile are not recommended
and may result in voided warranty coverage.
Please read the warranty section of this manual carefully.
IMPORTANT NOTICE TO OWNER
Snowmobile Owner's Manual
for Maintenance and Safety
600 RMK
600 PRO RMK
800 RMK
800 PRO RMK
800 RMK ASSAULT

Table of Contents

Questions and Answers

  • C
    Charles ReidSep 23, 2025
    Why does my Polaris Offroad Vehicle engine requires more than normal pulls to start?
    • C
      courtney60Sep 23, 2025
      Your Polaris Offroad Vehicle engine may require more than normal pulls to start due to poor fuel, so replace it with fresh winter fuel. It could also be that not enough fuel is getting to the engine, or that the fuel filter or tank pick-up sock is plugged, so see your dealer.
  • R
    richard01Aug 23, 2025
    What to do if my Polaris Snowmobile engine turns but fails to start?
    • J
      Jennifer HillAug 25, 2025
      If your Polaris snowmobile engine turns but doesn't start, first replace the spark plug(s). If it still doesn't start, check for a spark. Also, ensure the fuel valve is on and that the tank contains fuel. Ice in the fuel line, filter, or pump can also be a culprit; add isopropyl alcohol to the fuel system to address this. Poor engine compression can also cause this issue.
  • H
    hjacobsAug 25, 2025
    Why does my Polaris Snowmobile engine require more than normal pulls to start?
    • S
      Sylvia LeeAug 26, 2025
      If your Polaris snowmobile engine requires more pulls than usual to start, it could be due to poor fuel. Try replacing it with fresh winter fuel.
  • E
    Edward BeardAug 27, 2025
    What causes harsh drive clutch engagement in my Polaris Snowmobile?
    • M
      Matthew CarterAug 27, 2025
      Harsh drive clutch engagement in your Polaris snowmobile can be due to a worn or narrow belt, which you can fix by replacing the drive belt.
  • A
    andres82Aug 27, 2025
    What to do if my Polaris Snowmobile engine doesn't turn?
    • R
      Richard TorresAug 28, 2025
      If your Polaris snowmobile engine doesn't turn, it could be seized due to poor lubrication, inadequate fuel supply, broken parts, or improper cooling, or it could be experiencing hydrostatic lock, where fuel has entered the crankcase during standing or transport.
  • A
    Anna WalshSep 18, 2025
    What causes ratcheting or jerky drive-away from slow speed in my Polaris Offroad Vehicle?
    • P
      Phillip ThompsonSep 18, 2025
      Ratcheting or jerky drive-away from slow speed in your Polaris Offroad Vehicle can be caused by sheared teeth on the QUICKDRIVE belt, so replace the QUICKDRIVE belt. Another cause is drive belt surface flat spots, so inspect and replace as needed.
  • M
    Marilyn MillerSep 15, 2025
    What to do if my Polaris Offroad Vehicle engine doesn't turn?
    • B
      Brian SantosSep 15, 2025
      If your Polaris Offroad Vehicle engine doesn't turn, it could be due to a seized engine, which is a result of poor lubrication, inadequate fuel supply, broken parts, or improper cooling. In this case, see your dealer. Another possibility is hydrostatic lock, where fuel may have entered the crankcase while the vehicle was standing or being transported. See your dealer to correct the cause. Drain plugs are located on the lower crankcase for emergency draining.
  • N
    Nathan WallaceSep 16, 2025
    Why does my Polaris Offroad Vehicle drive belt turns over?
    • J
      Justin LewisSep 16, 2025
      If the drive belt turns over on your Polaris Offroad Vehicle, it could be due to the wrong belt being installed, so replace the drive belt. Alternatively, the clutch alignment might be out of spec, or the engine mount could be broken or loose. Inspect and replace if necessary, and see your dealer for further assistance.
  • E
    esilvaSep 6, 2025
    What causes ratcheting or jerky drive-away from slow speed in Polaris Snowmobile?
    • R
      Robert Barnes Jr.Sep 7, 2025
      Ratcheting or jerky drive-away from slow speed in your Polaris snowmobile can be caused by sheared teeth on the QUICKDRIVE belt, which requires replacing the QUICKDRIVE belt, or drive belt surface flat spots, which requires inspecting and replacing as needed.
  • M
    marywilliamsSep 4, 2025
    What causes erratic RPM in my Polaris Snowmobile?
    • J
      Jerry BrowningSep 4, 2025
      Erratic engine RPM in your Polaris snowmobile during acceleration or load variations can be caused by a binding drive clutch or a malfunctioning driven clutch.

Summary

IMPORTANT NOTICE TO OWNER

WELCOME

INTRODUCTION

Important Notes for Owners and Drivers

Key information for owners and drivers regarding manual usage, maintenance, and safe riding practices.

Vehicle Identification Numbers

Instructions for recording vehicle identification numbers and key number for reference and security.

SAFETY

Operator Safety

Guidelines for safe operation, including riding position, apparel, and general awareness.

Driver Awareness

Information on recognizing hazards like obstacles, wire fences, and varying terrain conditions.

Safety Labels and Locations

Details on warning labels found on the snowmobile and their meanings.

FEATURES

QUICKDRIVE Belt

Information on the QUICKDRIVE belt system, including handling and maintenance requirements.

Fuel Type Selection

Procedure for selecting the correct fuel type designation in the vehicle's gauge for optimal performance.

Instrument Cluster

Description of the instrument cluster, its indicators, and the rider information center functions.

THE PERFECT FIT

Suspension Adjustments

Guidance on adjusting rear track shock spring preload for optimal vehicle balance and ride experience.

Handlebar Adjustments

Instructions for adjusting handlebar position and angle for improved rider comfort and control.

PRE-RIDE INSPECTIONS

Pre-Ride Checklist

A comprehensive checklist of items to inspect before operating the snowmobile for safety.

Before Starting the Engine

Essential checks and procedures to perform before starting the engine for safe operation.

OPERATION

Starting the Engine

Step-by-step instructions on how to properly start the snowmobile engine.

Break-In Period

Recommended procedures for breaking in new or rebuilt engines and drive belts for longevity.

Fuel

Important safety precautions and recommendations regarding gasoline handling and usage.

Electronic Reverse (PERC)

Information on operating the electronic reverse system, including engagement and disengagement procedures.

MAINTENANCE

POLARIS Recommended Maintenance Program

Overview of the recommended maintenance schedule and the owner's responsibilities for upkeep.

Lubrication

Procedures for lubricating various components, including the rear suspension and chaincase oil.

Spark Plugs

Recommendations and inspection procedures for spark plugs to ensure proper engine performance.

Cooling System

Information on coolant levels, engine overheating, and bleeding the cooling system.

Brakes

Guidance on inspecting hydraulic brakes, brake fluid, and bleeding the system.

Clutch System

Maintenance procedures for clutch sheaves, drive belts, and clutch alignment.

Track Maintenance

Instructions for inspecting, lubricating, and adjusting track tension and alignment.

Battery (if equipped)

Procedures for battery removal, installation, storage, and charging.

Extended Storage

Recommendations for preparing the snowmobile for long-term storage to prevent deterioration.

SPECIFICATIONS

600 RMK; 600 PRO RMK

Technical specifications including capacities, dimensions, and clutching data for 600cc models.

800 RMK; 800 PRO RMK; 800 RMK ASSAULT

Technical specifications including capacities, dimensions, and clutching data for 800cc models.

POLARIS PRODUCTS

A list of POLARIS genuine parts and their part numbers for various vehicle systems.

TROUBLESHOOTING

Engine Troubleshooting

Common engine problems, their probable causes, and recommended solutions.

Drive System Troubleshooting

Solutions for issues related to the drive system, including clutch and belt problems.

Suspension Troubleshooting

Guidance for diagnosing and resolving common suspension-related issues.

WARRANTY

Service and Warranty Information

Information on obtaining service and warranty assistance, including contact details and required information.

Limited Warranty

Details of the limited warranty coverage, exclusions, and registration requirements.

U.S.A. EPA Emissions Limited Warranty

Specific warranty coverage for emissions-related components and systems as per EPA regulations.

MAINTENANCE LOG

Polaris 800 RMK Specifications

General IconGeneral
Bore x Stroke85 mm x 70 mm
Engine Stroke2-Stroke
Rear SuspensionRMK Adjustable
Track Width15 inches
Track Length155 in (393.7 cm) / 163 in (414 cm)
Track Height2.4 inches
Fuel Capacity11.5 gallons
EngineLiberty 800
Rear Travel16 in (40.6 cm)
Displacement794cc

Related product manuals