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Polaris PG 34-100-2NV or 2PV User Manual

Polaris PG 34-100-2NV or 2PV
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1
Polaris
®
Residential Gas
Water Heater
Installation
Instructions and
Use & Care Guide
To obtain technical, warranty or service assistance during or
after the installation of this water heater, visit our website at:
http://www.americanwaterheater.com
or call toll free:
1-800-456-9805
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 Digit product number
3. Serial number
4. Date of installation
5. Place of Purchase
Table of Contents........................................................... 2
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any telephone in your
building.
Immediately call your gas supplier
from a neighbors telephone. Follow
the gas suppliers instructions.
If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
322727-000
INSTALLER:
Affix these instructions to or adjacent to the water
heater.
OWNER:
Retain these instructions and warranty for future
reference. Retain the original receipt as proof of
purchase.
PRINTED IN U.S.A. 0112
LOW LEAD
CONTENT
This manual covers model numbers:
United States
PG* 34-100-2NV or 2PV
PG* 34-130-2NV or 2PV
PG* 34-150-2NV or 2PV
PG* 50-130-2NV or 2PV
PG* 50-150-2NV or 2PV
PG* 50-175-3NV or 3PV
PG* 50-199-3NV or 3PV
* Indicates warranty period
Note:
The manufacturer of this water heater recommends that it
be professionally installed by trained and qualified service
professionals.

Questions and Answers:

Polaris PG 34-100-2NV or 2PV Specifications

General IconGeneral
BrandPolaris
ModelPG 34-100-2NV or 2PV
CategoryWater Heater
LanguageEnglish

Summary

Safety and General Instructions

What to Do If You Smell Gas

Instructions to follow in case of gas leak detection.

Installer and Owner Responsibilities

Outlines duties for installation, operation, and maintenance.

Safety Precautions and Important Instructions

Understanding Safety Alert Symbols

Explains DANGER and WARNING symbols and their meanings.

Important Operational Instructions

Key directives for safe operation and maintenance, including hydrogen gas warning.

Installation Instructions Overview

Consumer Information and Codes

General consumer advice and code compliance requirements.

Unpacking and Handling the Water Heater

Instructions for safely unpacking and inspecting the water heater, including a weight hazard warning.

Massachusetts Installation Requirements

Carbon Monoxide Detector Installation

Mandates CO detector installation on all dwelling levels and specific types.

Signage and Inspection Requirements

Specifies signage for vent terminals and inspector observations.

Location Requirements and Site Selection

General Location Criteria

Specifies requirements for placement, ventilation, and protection from freezing.

Garage and Indoor Site Selection

Guidelines for installing in garages and specific indoor areas, avoiding bathrooms/bedrooms.

Clearances and Condensate Line Installation

Minimum Clearance Guidelines

Details required clearances around the water heater for safety and service access.

Condensate Trap Assembly

Instructions for installing the condensate trap and drain stem for proper operation.

Condensate Drain and Vent System

Drain Line Installation Requirements

Specifies materials, routing, slope, and protection for the condensate drain line.

Direct Vent System Overview

Explains the direct vent system and the importance of correct installation for safety and efficiency.

Integrated Filter and Preventive Maintenance

Filter Installation and Maintenance

Details the installation of the air inlet filter and its preventive maintenance procedures.

Vent Pipe Material and Installation

Approved Vent Pipe Materials

Lists permitted plastic materials for vent piping and fitting restrictions.

Vent Pipe Installation Guidelines

Covers material, slope, support, insulation, and jointing procedures for vent pipes.

Vent Pipe Length Calculations

Explains how to determine maximum allowable vent pipe length based on termination and elbows.

Vent Termination Locations and Clearances

Clearance Requirements for Terminations

Details minimum clearances for US and Canadian installations relative to grade, openings, and structures.

General Vent Termination Guidelines

Specifies placement rules for vent terminals, avoiding obstructions and ensuring proper air pressure zones.

Inlet/Outlet Vent Terminations

Standard Horizontal Termination

Explains the standard horizontal vent termination configuration and requirements.

Alternative Horizontal Termination

Describes the alternative horizontal vent termination for higher elevations or snow levels.

Vertical Vent Terminations

Vertical Termination Requirements

Details installation requirements for vertical vent terminations, including clearances and pipe reductions.

Multi-Unit Venting Methods

Outlines specific venting methods for installing two or more Polaris units.

Concentric Vent Terminations

Concentric Vent Kit and Termination

Provides information on the concentric vent kit and termination specifications.

Multi-Unit Concentric Venting

Details methods for venting multiple water heaters using concentric vent configurations.

Gas Input Rate and Water Piping System

Gas Input Rate Factors

Explains factors influencing gas input rate, including vent length and altitude.

Water Piping Installation Guidelines

Covers material selection, pressure, connections, and system filling procedures for water piping.

Water Quality and Corrosion Concerns

Discusses water quality parameters and their impact on heater life, with recommended limits.

Water Piping System Installation Details

Mixing Valve and General Piping

Details mixing valve installation and general guidelines for potable water piping.

Closed Systems and Thermal Expansion

Explains thermal expansion issues in closed systems and the need for an expansion tank.

Space Heating System Integration

Provides instructions for integrating the water heater with space heating systems.

System Integration and Special Applications

Air Handler and Space Heating Connections

Details piping for air handler systems and warnings regarding chemicals and flow control.

Storage Tank and Solar Installation Notes

Provides brief notes on installing with storage tanks and for solar water heating applications.

Temperature and Pressure Relief Valve

Relief Valve Installation Requirements

Covers compliance standards, installation, and safety warnings for the T&P relief valve.

Discharge Line Specifications

Details the proper installation and termination requirements for the relief valve discharge line.

Gas Supply and Piping Installation

Gas Type and Piping Requirements

Ensures correct gas type and follows codes for gas piping installation, including shut-off valve and drip leg.

Gas Pressure and Leak Testing

Addresses gas supply pressure requirements and the importance of leak testing connections.

Gas Pressure Testing and Safety

Leak Testing Procedures

Details procedures for leak testing gas connections before operation.

L.P. Gas Safety Precautions

Emphasizes safety precautions for L.P. gas operating pressure and qualified personnel.

Electrical Connections

Electrical Safety and Wiring

Covers essential safety precautions and requirements for electrical connections.

Wiring Installation Steps

Provides a step-by-step guide for making electrical connections to the water heater.

Wiring Diagrams

T92 Series Relay Wiring

Illustrates the electrical wiring diagram for heaters equipped with the T92 series relay.

KUHP Series Relay Wiring

Shows the electrical wiring diagram for heaters equipped with the KUHP series relay.

Installation Checklist

Location and Condensate System Checks

Lists items to verify for water heater location and condensate line installation.

Ventilation and Piping Checks

Covers checks for vent pipe system, terminations, water piping, gas supply, and electrical connections.

Water Heater Operation and Ignition

Propane Model Operation and Ignition

Explains propane gas safety and the electronic ignition sequence with indicator lights.

Thermostat Sensor and Resistance

Details the thermostat sensor, its function, and resistance values at different temperatures.

Operating Instructions and Temperature Control

Standard Operating Procedure

Step-by-step guide for starting and operating the water heater.

Water Temperature and Scald Prevention

Discusses temperature settings, scald risks, and prevention measures like mixing valves.

Emergency Shutdown Procedures

Outlines critical steps to take in case of overheating or failure of the gas supply shut-off.

Operational Conditions and Maintenance

Water Heater Sounds and Safety Shut-Offs

Explains normal operational sounds and safety features like pressure switch and ECO.

Draining, Flushing, and Relief Valve Checks

Details procedures for tank draining, flushing, and testing the temperature/pressure relief valve.

Water Heater Maintenance

Regular Inspection and Gas Valve Service

Covers 3-month inspection points and detailed procedures for gas valve removal and replacement.

Troubleshooting Guide

Ignition Control Module Error Codes

Lists LED error codes from the ignition control module and their indicated problems.

Troubleshooting Flowchart

Provides a diagnostic flowchart for identifying and resolving operational issues.

Software Operation Sequence

Ignition Control Module Logic

Details the software logic and sequence of operations for the ignition control module.

Repair Parts and Tools

Parts List and Diagram

Lists available repair parts with item numbers and refers to a diagram for identification.

Required Servicing Tools

Identifies essential tools needed for servicing the water heater.

Polaris Models and Dimensions

Model Specification Table

Compares various Polaris models based on capacity, input, dimensions, and connections.

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