Polaris PG10*100-199-3NV or 3PV - User Manual

1
This manual covers model numbers:
United States Canada
PG10* 34-100-2NV or 2PV
PG10* 34-130-2NV or 2PV
PG10* 50-130-2NV or 2PV
PG10* 34-150-2NV or 2PV
PG10* 50-175-3NV or 3PV
PG10* 50-199-3NV or 3PV
PG10* 100-199-3NV or 3PV
PR 100-34 2NV or 2PV
PR 130-34 2NV or 2PV
PR 130-50 2NV or 2PV
PR 150-34 2NV or 2PV
PR 175-50 3NV or 3PV
PR 199-50 3NV or 3PV
PR 199-100-3NV or 3PV
* Indicates warranty period
Note:
The manufacturer of this water heater recommends that it
be professionally installed by trained and qualified service
professionals.
Polaris
®
Residential Gas
Water Heater
Installation
Instructions and
Use & Care Guide
To obtain technical, warranty or service assistance during or
after the installation of this water heater, visit our website at:
http://www.americanwaterheater.com
or call toll free:
1-800-456-9805.
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 Digit product number
3. Serial number
4. Date of installation
5. Place of Purchase
Table of Contents .......................................................... 2
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any telephone in your
building.
• Immediately call your gas supplier
from a neighbor’s telephone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
6510336
December 2004
INSTALLER:
• Affi x these instructions to or adjacent to the water
heater.
OWNER:
• Retain these instructions and warranty for future
reference. Retain the original receipt as proof of
purchase.

Polaris PG10*100-199-3NV or 3PV Specifications

General

Brand	Polaris
Model	PG10*100-199-3NV or 3PV
Category	Water Heater
Language	English

Summary

Polaris Residential Gas Water Heater Manual

General Safety Warnings and Precautions

Highlights critical warnings regarding fire, explosion, and personal injury from gas or appliance use.

Safety First: Warnings and Precautions

Important Safety Instructions

Provides essential safety guidelines for operating the water heater and handling potential hazards like hydrogen gas.

Water Heater Location and Installation Site

Fire and Explosion Hazard Warning

Reiterates the danger of storing or using flammable vapors near the appliance.

General Location Requirements

Clearances and Condensate Management

Condensate Line Installation

Condensate Drain and Vent Pipe System

Vent Pipe System Requirements

Details on venting safety, air intake, and compliance with codes for proper exhaust.

Vent Pipe Installation and Sizing

Vent Pipe Installation Guidelines

Gas Input and Water Piping

Water Piping Installation Guidelines

Covers water supply pressure, pipe materials, unions, expansion tanks, and shut-off valves.

Temperature and Pressure Relief Valve (T&P Valve)

T&P Valve Installation and Function

Explains the importance, installation, and function of the temperature and pressure relief valve.

Discharge Line Requirements

Gas Supply and Piping Installation

Gas Supply Requirements and Safety

Covers gas type requirements, shut-off valves, and explosion hazard warnings.

Gas Piping Installation Procedures

Details on gas piping codes, sizing, drip legs, unions, and leak detection.

Gas Pressure and Pipe Sizing

Gas Pressure Testing and Safety

Procedures for leak testing gas connections and safety precautions.

Gas Pipe Sizing Tables

Electrical Connections and Wiring

Electrical Safety and Requirements

Highlights electrical hazards and outlines requirements for voltage, grounding, and wiring.

Wiring Diagram and Connections

Instructions for connecting the electrical supply and locating the wiring diagram.

Wiring Diagrams for Ignition Control

Wiring Diagram (130 k BTU;Hr & Below)

Detailed wiring diagram for models with 130,000 BTU/Hr input or less.

Wiring Diagram (150 k BTU;Hr & Above)

Detailed wiring diagram for models with 150,000 BTU/Hr input or more.

Comprehensive Installation Checklist

Location and Venting Checklist Items

Piping and Electrical Checklist Items

Operating Your Water Heater

Water Heater Operation and Ignition Sequence

Explains the electronic ignition, indicator lights, and the sequence of operation.

Water Heater Operation and Temperature Control

Setting the Temperature Dial

Hot Water Temperature Safety

Critical warnings about scald risk from high water temperatures and preventative measures.

Emergency Shut Down Procedure

Steps to follow for an emergency shutdown if overheating or gas supply failure occurs.

Water Heater Maintenance and Gas Valve Service

Gas Valve Replacement Procedure

Step-by-step guide for removing and replacing the gas valve, including important precautions.

Troubleshooting Ignition Control Issues

ICM LED Error Code Reference

Table listing ignition control module LED error codes and corresponding control reactions.

Troubleshooting Flowchart

A step-by-step diagnostic flowchart for identifying and resolving operational problems.

Ignition Control Module Software Sequence

Operation Sequence Flowchart

Visual representation of the ignition control module's software logic for startup and operation.

Repair Parts and Servicing Tools

Parts List for Non-100 Gallon Models

Repair Parts and Servicing Tools (100 Gallon Models)

Parts List for 100 Gallon Models