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Polaris PC 199-50 3NV - User Manual

Polaris PC 199-50 3NV
64 pages
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1
Polaris
®
Commercial Gas
Water Heater
Installation
Instructions and
Use & Care Guide
To obtain technical, warranty or service assistance during or
after the installation of this water heater, visit our website at:
http://www.gsw-wh.com
or call toll free:
1-888-479-8324
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 Digit product number
3. Serial number
4. Date of installation
5. Place of Purchase
Table of Contents........................................................... 2
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any telephone in your
building.
Immediately call your gas supplier
from a neighbors telephone. Follow
the gas suppliers instructions.
If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
322761-000
INSTALLER:
Affix these instructions to or adjacent to the water
heater.
OWNER:
Retain these instructions and warranty for future
reference. Retain the original receipt as proof of
purchase.
PRINTED IN U.S.A. 0112
This manual covers model numbers:
Canada
PC 100-34 2NV or 2PV
PC 130-34 2NV or 2PV
PC 130-50 2NV or 2PV
PC 150-34 2NV or 2PV
PC 150-50 2NV or 2PV
PC 175-50 3NV or 3PV
PC 199-50 3NV or 3PV
Note:
The manufacturer of this water heater recommends that it
be professionally installed by trained and qualified service
professionals.
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Polaris PC 199-50 3NV Specifications

General IconGeneral
BrandPolaris
ModelPC 199-50 3NV
CategoryWater Heater
LanguageEnglish

Summary

Safety Warnings and Model Information

General Safety Warning

Critical warning about following instructions to prevent fire or explosion.

Gas Leak Safety Procedures

Steps to take if a gas odor is detected, emphasizing not to operate electrical devices.

Model Identification

Lists model numbers covered by this manual for Canada.

Safety Alert Symbols and Important Instructions

Understanding Safety Alerts

Explains the safety alert symbol and the meaning of DANGER and WARNING.

Critical Operational Instructions

Advice on not using water-damaged heaters and handling hydrogen gas.

Installation Instructions Overview

Consumer Information

Details on codes, standards, and data plate location for installations.

Installer and Owner Responsibilities

Outlines duties, liabilities, and the need for qualified technicians.

Water Heater Unpacking

Instructions for safe unpacking and removing packaging materials.

Location Requirements

Flammable Vapor Hazard Warning

Warning against storing or using flammable vapors near the appliance.

Site Location Guidelines

Recommendations for selecting a proper installation site, including drain pan needs.

Clearances and Accessibility

Combustible Clearances

Minimum required clearances from combustible materials for safe installation.

Condensate Trap Assembly

Detailed steps for installing the condensate trap and drain assembly.

Condensate Drain Line and Vent System

Condensate Drain Line Routing

Guidelines for routing the condensate drain line, including material and slope.

Vent Pipe System Safety

Warning about carbon monoxide hazard and vent installation requirements.

Integrated Filter Installation and Maintenance

Filter Installation Steps

Instructions for installing the air inlet filter and associated piping.

Preventive Maintenance: Filter Cleaning

Procedure for inspecting, cleaning, and reinstalling the filter media.

Vent Pipe Materials and Installation

Approved Vent Pipe Materials

Lists acceptable plastic materials for air inlet and exhaust piping.

Vent Pipe Installation Guidelines

Advice on pipe sloping, support, and direct routing for venting.

Vent Pipe Length Limits

Table detailing maximum allowable vent pipe lengths based on elbows and termination.

Vent Termination Location Requirements

Minimum Clearances

Specifies minimum clearances for US and Canadian installations relative to structures.

Termination Placement Guidelines

Rules for vent termination placement, avoiding obstructions and specific zones.

Inlet;Outlet Vent Termination Types

Standard Horizontal Termination

Details for standard horizontal venting configurations and drain trap setup.

Alternative Horizontal Termination

Alternative horizontal vent termination for snow clearance, including elbow considerations.

Vertical Vent Termination Guidelines

Vertical Termination Setup

Requirements for vertical vent termination, including elbow use and clearances.

Venting Multiple Polaris Units

Methods (A, B, C, D) for venting two or more Polaris units together.

Concentric Vent Terminations

Concentric Vent Configurations

Diagrams and specifications for 2-inch and 3-inch concentric vent terminations.

Venting Multiple Units Concentrically

Methods (E, F, G) for venting multiple Polaris units using concentric vents.

Gas Input Rate and Water System Piping

Gas Input Rate Factors

Environmental factors affecting gas input rate, like gas value and altitude.

Water Piping System Installation

Guidelines for installing water piping, including protection from freezing and material use.

Corrosion and Water Quality

Information on water quality requirements and warranty voidance for contaminants.

Water System Installation Details

Mixing Valve Installation

Instructions for installing the provided mixing valve in the hot water outlet.

Closed System Thermal Expansion

Importance of installing an expansion tank in closed water systems to prevent damage.

Combination Heating Systems

Guidelines for using the water heater in space heating applications.

Specialized Installation Scenarios

Storage Tank Installation

Piping suggestions for installing the Polaris with an auxiliary storage tank.

Solar Water Heater Integration

Requirements for using the water heater as a solar storage heater or backup.

Temperature and Pressure Relief Valve

Relief Valve Installation and Requirements

Details on compliance, proper installation, and discharge line requirements for the T&P valve.

Explosion Hazard Warning

Safety warning related to the temperature-pressure relief valve and its discharge line.

Gas Supply and Piping Installation

Gas Requirements

Ensuring the water heater uses the correct type of gas as specified on the data plate.

Gas Piping Installation Steps

Procedures for installing gas supply lines, including shut-off valves and drip legs.

Gas Pressure Testing and Safety

Leak Testing Procedure

Instructions for leak testing the gas connection before operation.

LP Gas Pressure Safety

Warning about LP gas operating pressure limits and qualified personnel.

Electrical Connections

Electrical Safety Precautions

Warnings about electrical shock hazards and requirements for grounding and hard-wiring.

Wiring Diagram Reference

Directs users to the wiring diagram on page 20 for correct electrical connections.

Wiring Diagrams

T92 Series Relay Wiring

Electrical schematic for heaters supplied with a T92 series relay.

KUHP Series Relay Wiring

Electrical schematic for heaters supplied with a KUHP series relay.

Installation Checklist

Location Requirements Checklist

Checklist items for proper water heater placement and surrounding area.

Condensate Line Checklist

Checklist items for correct installation of the condensate drain system.

Vent Pipe System Checklist

Checklist items for the vent pipe system, including material and installation.

Vent Termination Checklist

Checklist items for correct vent termination placement and clearances.

Water System Piping Checklist

Checklist items for water piping, including T&P valve and expansion tanks.

Gas Supply and Piping Checklist

Checklist items for gas connections, ensuring proper materials and leak checks.

Electrical Connections Checklist

Checklist items for electrical connections, including power supply and grounding.

Operating Your Water Heater

Propane Model Operation

Specific operating instructions and safety advice for propane models.

Water Heater Ignition Sequence

Explanation of the electronic ignition process and indicator lights.

Thermostat Sensor Testing

How to test the thermostat sensor resistance against temperature values.

Operating Instructions

Turning Off Gas Supply

Step-by-step procedure to safely turn off the gas supply to the appliance.

Stacking and Scald Risk

Explains stacking effect and the need for a mixing valve to prevent scalds.

Water Temperature Regulation

How to adjust the temperature dial and the risks associated with high settings.

Emergency Shutdown Procedure

Steps to take for emergency shutdown if overheating or gas failure occurs.

Operational Conditions and Maintenance

Normal Water Heater Sounds

Common noises during normal operation and their causes.

Pressure Switch Safety Shut-Off

How the pressure switch protects the unit by shutting it down.

Energy Cut-Off (ECO) Function

Description of the high-temperature limit switch and its automatic reset.

Draining and Flushing Tank

Recommended procedure for draining and flushing the tank every six months.

Temperature and Pressure Relief Valve Check

How to manually operate the relief valve annually to ensure proper function.

Water Heater Maintenance Procedures

3-Month Visual Inspection

Checklist for visual inspection of venting, piping, and installation area.

Gas Valve Replacement

Detailed instructions and warnings for removing and replacing the gas valve.

Troubleshooting Guide

Ignition Control Module Error Codes

Table of LED error codes, indicated problems, and control reactions.

Troubleshooting Diagnostic Flowchart

Step-by-step guide to diagnose and resolve common operational issues.

Ignition Control Module Operation Sequence

Software Operation Sequence Flowchart

Visual representation of the ignition control module's software logic and sequences.

Repair Parts List and Servicing Tools

Repair Parts List

List of numbered repair parts with descriptions for ordering.

Tools Required for Servicing

List of tools needed for maintenance and repair tasks.

Polaris Models and Dimensions

Model Specifications and Dimensions

Table detailing model numbers, capacities, dimensions, and shipping weights.

Technical Support and Contact Information

Obtaining Technical Assistance

Contact methods for technical support, warranty, and service inquiries via email or phone.

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