Polaris RANGER XP 900 User Manual

65
MAINTENANCE
Periodic Maintenance Chart
► Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
D
E
Throttle pedal 50 H 6 M 500 (800) Inspect for free movement; replace
pedal as needed
E Throttle body air intake ducts/
flange
50 H 6 M 500 (800) Inspect duct for proper sealing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as needed
Cooling system (if applicable) 50 H 6 M 500 (800) Inspect coolant strength seasonally;
pressure test system yearly
► Oil lines, fasteners 50 H 6 M 1000 (1600) Inspect for leaks and loose fittings
► Engine oil and filter change 100 H 6 M 1000 (1600) Change the oil and filter
► Front gearcase oil 100 H 12 M 1000 (1600) Change fluid
► Transmission oil 100 H 12 M 1000 (1600) Change fluid
D
E
Fuel system 100 H 12 M 1000 (1600) Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years
► Radiator (if applicable) 100 H 12 M 1000 (1600) Inspect; clean external surfaces
► Cooling Hoses (if applicable) 100 H 12 M 1000 (1600) Inspect for leaks
► Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/pipe 100 H 12 M 1000 (1600) Inspect
D
E
Spark plug 100 H 12 M 1000 (1600) Inspect; replace as needed
► Wiring 100 H 12 M 1000 (1600) Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
►
Clutches (drive and driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
D Front wheel bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
D Brake fluid 200 H 24 M 2000 (3200) Change every two years
Spark arrester 300 H 36 M 3000 (4800) Clean out
► Coolant - 60 M - Change coolant
D
E
Valve clearance - - 5000 (8000) Inspect; adjust as needed
D Toe adjustment - Inspect periodically; adjust when parts
are replaced
D
►
Auxiliary brake (if equipped) - Inspect daily; adjust as needed
Headlight aim - Adjust as needed

Polaris RANGER XP 900 Specifications

General

Brand	Polaris
Model	RANGER XP 900
Category	Utility Vehicle
Language	English