3.30
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
© Copyright Polaris Industries Inc.
17.Install the 22 Torx screws retaining the cargo box
panel. Torque screws to specification.
TORQUE
Cargo Box Screws:
8 ft-lb (11 Nm)
18.Install the two bolts mounting the air box to the frame
bracket
f
and tighten the clamp on the air box duct
g
. Also tighten the PVT intake clamp
h
. Torque
fasteners to specification.
TORQUE
Duct Clamp:
17 in-lb (2 Nm)
Air Box Mounting Bolts:
8 ft-lb (11 Nm)
19.Install the four screws mounting the engine and PVT
intake vents. Torque screws to specification.
TORQUE
PVT and Engine Air Intake Screen Screws:
35 in-lb (4 Nm)
20.Install the six exhaust head pipe fasteners
j
and the
two springs retaining the pipe to the muffler
k
.
Torque screws to specification.
TORQUE
Exhaust Head Pipe Screws:
18 ft-lb (24 Nm)
21.Install the five bolts retaining the frame support bar
above the engine. Torque Bolts to Specification.
TORQUE
Frame Support Bolts:
22 ft-lb (30 Nm)
22.Install the six plastic rivets retaining the engine divider
panel
l
and install the clamp retaining the main
harness ECU leads
1(
to the panel.
ENGINE / COOLING SYSTEM
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