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General| Brand | Polaris |
|---|---|
| Model | RZR S 1000 2016 |
| Category | Offroad Vehicle |
| Language | English |
A comprehensive table listing torque specifications for various components.
Overview of periodic maintenance tasks and definitions for severe use conditions.
Chart detailing maintenance intervals based on hours, calendar, and miles for various items.
Procedure for performing daily pre-ride inspections of the vehicle's components.
Step-by-step guide for changing the engine oil and filter, including torque specifications.
Safety warnings related to handling gasoline and operating the engine.
Procedures for checking and changing transmission lubricant levels and fluid.
Inspection procedures for brake fluid, pads, discs, hoses, and fittings.
Instructions for inspecting and replacing spark plugs at specified intervals.
Torque specifications and tightening sequences for major engine components.
Step-by-step procedure for removing and installing the exhaust system.
Procedure for bleeding air from the cooling system after service.
Detailed steps for servicing the water pump assembly, including impeller and seal replacement.
General engine service information, including lubrication specifications and oil pressure test.
Important notes and procedure for safely removing the engine from the vehicle.
Procedure for removing cylinders and pistons with connecting rods attached.
Procedure for disassembling and inspecting pistons, including measurement of bore and OD.
Procedure for measuring piston ring to groove clearance and replacing rings if needed.
Procedure for measuring installed piston ring gap and replacing rings if necessary.
Inspection of connecting rod small and big ends for damage, galling, or pitting.
Procedure for installing the crankshaft, including bearing selection and alignment.
Steps for assembling the crankcase halves, including sealant application and bolt torquing.
Procedure for removing and inspecting the crankshaft, including runout and journal measurements.
Procedure for inspecting the cylinder for wear, scratches, damage, taper, and out-of-round.
Procedure for inspecting and adjusting valve clearance using tappets.
Operation overview, service, and replacement procedures for the ECU.
Procedure to be performed after ECU or throttle body replacement or reflash.
Operation overview, troubleshooting, testing, and replacement of fuel injectors.
Operation overview, testing, and replacement procedures for the electric fuel pump assembly.
Operation overview, testing, and replacement of the crankshaft position sensor.
Operation overview, testing, replacement, and learn procedure for the ETC/throttle body.
Data display definitions and diagnostic trouble code (DTC) tables for EFI system.
Overview of the Digital Wrench diagnostic software and special tools required.
Procedure for replacing the ECU, ensuring essential data transfer.
Procedure for reprogramming the ECU with updated software and calibrations.
General operation and break-in procedures for the PVT system.
Procedure for disassembling the PVT system, including outer cover and drive belt removal.
Steps for assembling the PVT system, including inner cover, drive clutch, and belt installation.
Procedures for removing and installing the drive belt for EBS and non-EBS models.
Assembly view and service procedures for the drive clutch.
Step-by-step procedure for disassembling the drive clutch components.
Steps for assembling the drive clutch, including shift weights, spider, and cover.
Steps for assembling the driven clutch, including bearings, rollers, and helix.
Procedures for transmission removal and installation.
Step-by-step guide for disassembling the transmission components.
Inspection of gear sets, shafts, and bearings for wear or damage.
Procedure for reassembling snorkel shaft and gear backlash verification.
Procedures for front and rear bearing carrier removal, inspection, and replacement.
Procedures for front and rear half shaft removal and installation.
Diagnostic procedures for the AWD system, including symptom analysis and testing.
Steps for disassembling and inspecting front gearcase components.
Procedure for assembling the front gearcase, including component installation and alignment.
General information and procedures for steering rack and tie rod replacement.
Procedure for replacing the steering shaft bearings in the pivot tube.
Assembly view and procedures for the EPS steering system components.
Procedure for removing the power steering unit and its associated components.
Procedure for installing the power steering unit and its related components.
Procedure for removing and replacing upper and lower A-arms.
Detailed procedures for disassembling and assembling FOX shocks.
Procedure for bleeding the brake system and changing the brake fluid.
Procedures for front caliper/pad removal, assembly, inspection, and installation.
Procedure for installing new brake pads and the front caliper assembly.
Procedure for installing new brake pads and the rear caliper assembly.
Troubleshooting guide for common brake system issues like noise, poor performance, and drag.
Information on the stator and voltage regulator, and testing procedures.
Procedures for battery removal, installation, and charging.
Procedure for testing electrical current draw with the key off.
Troubleshooting for starter motor issues and procedures for starter/solenoid removal/installation.
Overview of EPS operation, diagnosis, and torque offset procedure.
