Polaris RZR S 900 2019

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
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Publication Printed September 2019 (PN 9930588 R02)
© Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2017-2020 RZR 900 900/S 900/S4 1000/S 1000/
S4

Polaris RZR S 900 2019 Specifications

General

Brand	Polaris
Model	RZR S 900 2019
Category	Offroad Vehicle
Language	English

Summary

SAFETY WARNINGS

CHAPTER 1 GENERAL INFORMATION

MASTER TORQUE TABLE

Provides a comprehensive list of torque specifications for various fasteners.

CHAPTER 2 MAINTENANCE

PERIODIC MAINTENANCE CHART

Outlines required maintenance and inspection based on vehicle hours/miles.

PRE-RIDE INSPECTION

Lists essential checks to perform before operating the vehicle.

MAINTENANCE INTERVALS

Details service intervals for various components based on hours/miles.

ENGINE OIL AND FILTER CHANGE

Provides step-by{relevance:0.95}by-step instructions for changing engine oil and filter.

CHAPTER 3 ENGINE COOLING SYSTEM

MAIN ENGINE COMPONENTS - TORQUE SPECIFICATION AND SEQUENCE

Details torque specs and sequences for major engine parts.

COOLING SYSTEM

Includes specifications, pressure testing, and bleeding procedures.

VALVE CLEARANCE ADJUSTMENT

Provides instructions for adjusting valve clearance.

CHAPTER 4 ENGINE ELECTRICAL

CHAPTER 5 FUEL SYSTEM

EFI OVERVIEW

FUEL INJECTORS

FUEL PUMP

CHAPTER 6 PVT SYSTEM

PVT SYSTEM OVERVIEW

DRIVE CLUTCH SERVICE

Details the drive clutch assembly, disassembly, and inspection.

DRIVEN CLUTCH SERVICE (EBS)

Covers driven clutch assembly view and disassembly.

TROUBLESHOOTING

Provides common PVT troubleshooting scenarios and remedies.

CHAPTER 7 TRANSMISSION

TRANSMISSION SERVICE

Covers transmission removal and installation procedures.

TRANSMISSION DISASSEMBLY

Provides step-by-step instructions for disassembling the transmission.

GEAR SHAFT BEARING INSPECTION

CHAPTER 8 FINAL DRIVE

BEARING CARRIER

DRIVE SHAFT

FRONT GEARCASE REMOVAL

CHAPTER 9 STEERING SUSPENSION

STEERING SYSTEM

FRONT SUSPENSION

Includes assembly views and component removal/installation.

REAR SUSPENSION

SHOCKS SPRINGS

SHOCK SERVICE (WALKER EVANS)

CHAPTER 10 BRAKE SYSTEM

HYDRAULIC BRAKE SYSTEM OPERATION

BRAKE BLEEDING FLUID CHANGE

Provides instructions for bleeding the brake system and changing fluid.

REAR BRAKES

REAR DISC REPLACEMENT

CHAPTER 11 BODY FRAME

CHAPTER 12 ELECTRICAL

ELECTRONIC CONTROL UNIT (ECU)

Explains ECU operation, service, and replacement.

ELECTRONIC THROTTLE CONTROL (ETC) THROTTLE BODY

POLARIS DIGITAL WRENCH

Overview of diagnostic software, special tools, and updates.

FUSES RELAYS