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8.30

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

7. Remove the RH output hub assembly

from the

gearcase housing.

8. Remove pinion seal

, internal retaining ring

, and

pinion gear assembly

from the gearcase housing.

Inspect and clean the gearcase housing and replace

all oil seals and O-rings.

9. Inspect the pinion gear

for chipped, broken or

missing teeth. Inspect the pinion bearing for signs of

wear and the pinion shaft seal surface for pitting.

10. Inspect the AWD coil

located in the outer cover

plate assembly. Refer to AWD Diagnosis page 8.27

for detailed inspection process. Replace the cover

plate seal

and O-ring

11. Remove the roll cage assembly and rollers from the

clutch housing. Use a shop towel to cover the

housing in order to retain all the rollers.

NOTICE

Rollers are spring loaded. Take care not to allow them

to fall out or lose them upon removal of the roll cage.

12. Thoroughly clean all parts and inspect the rollers

for nicks and scratches. The rollers must slide up

and down and in and out freely within the roll cage

sliding surfaces and H-springs.

NOTICE

Refer to the “Electronic Parts Catalog” for individual

part availability. Most parts are to be replaced as an

assembly or as a complete kit.

13. Inspect clutch housing / ring gear

for a consistent

wear pattern. Inspect the ring gear for chipped,

broken, or missing teeth.

FINAL DRIVE

Polaris RZR S 1000 2017 User Manual

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