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Polaris SCRAMBLER 90 User Manual

Polaris SCRAMBLER 90
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ENGINE
2.20
11. Install the flywheel and flywheel nut. Torque to
specification.
Flywheel Nut Torque:
25 ft.lbs. (34 Nm)
12. Install the new intake manifold gasket, reed valve
assembly, and intake manifold. Torque the intake
manifold to specifications.
Intake Manifold Bolt Torque:
108 in.lbs. (12 Nm)
13. Carefully install the new piston rings, so no
damage is done to the piston or ring lands.
Piston Installation
14. Install the needle bearing into the piston pin bore.
15. Install the piston pin and the piston pin clip.
NOTE: Thepistonpin clip gap should faceup ordown.
(3 oclock or 9 oclock position, see illustration)
Properly lubricate the rings and connecting parts
before installation.
NOTE: Make sure the arrow on the top of the piston
faces the same direction ( to exhaust side) during the
piston disassembly. Refer to Page 2.8.
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Polaris SCRAMBLER 90 Specifications

General IconGeneral
BrandPolaris
ModelSCRAMBLER 90
CategoryOffroad Vehicle
LanguageEnglish

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