Final Drive / Propulsion
5.1
2002 Pump Specifications
Freedom Virage V i r age TX Virage i Vi r age TXi Genesis Genesis i
Pump Extension
5131 196 (4¨) N/A
Pump Wedge
5432841 (4_)
Stat i onary Nozzle
5131569 1350038
Impeller (# of blades)*
5132372
.585¨ Over l a p
5131554
3 Blade
17--25 .440¨
SS
5131457
3 Blade
12--17 .885¨
SS
5131366
3 Blade
17--23
.410¨ SS
Dri ve Coupl er**
10601 19
(55 Durometer)
1013544
(60 Durometer)
Dri veshaf t
6230253
24.375¨
6230216
20.375¨
6230216
20.750¨
Ride Plate
5631080
Bat Plate
5631 130
Medium Kicked--V
Inlet Grate
5630542 5630886
Dri veshaft Bumper( s)
5410663 5133375
*Impeller torque for ALL Polaris impellers: 100ft.lbs. (138Nm) Apply Loctitet 242 to threads.
** Bonde d Rubber Coupler Torque: Ha nd tight. A pply light film of grea se to thre ads and couple r spline s.
2002 Final Drive / Propulsion Quick Reference Guide
Topic Ser vice Recom mendations
Drive Coupler Inspect at preseason and at year end. Grease splines
once every year , or whenever pump is disassembled.
Inspect condition of coupler whenever greasing bearing
carrie r .
Change and grease o ring during periodic mainte-
nance.
Driveshaft Bearing Carrier Inspect at preseason and at year end. Grease at 25
and 100 hour intervals, (every 15 hours in saltwater).
Impeller Wear Inspect at preseason, every six months, and at year
end. Inspect stator cone at preseason and at year
end.
Steering / Reverse / Trim Pivot Bushings Service Limit: .335in. Inspect at 100 hour intervals.
Sacrificial Anode Service Limit: Replace when 50 % worn. Inspect at
pre--ride.
Pump Housing Seals / O--rings Replace all seals and O--rings whenever pump assem-
bly is removed from watercraft. Apply grease and/or
silicone to applicable parts as outlined in this chapter.
Inlet Screen Inspect at pre--ride, preseason, and at end of year .
Siphon Bilge / Bilge System Inspect screens / pump mounting at pre--ride, presea-
son and at end of year .
Drive Coupler Shroud Inspect at pre--ride, preseason and at end of year.
Pump Assembly Fasteners Inspect at preseason and at end of year .
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