Engine / Cooling
3.3
700cc Engine Torque Specifications -- Freedom / Vir age
Engine Fasteners Ft.lbs. Nm Apply:
Air Intake Cover Nut 5ft.lbs. 7Nm Loctite 242
Air Intake Cover Studs to Carburetor 9ft.lbs. 12 Nm Loctite 242
Carburetor Mounting Bolts 9ft.lbs. 12 Nm Loctite 242
Air Intake Manifold Mounting Bolts 9ft.lbs. 12 Nm N/A
W ater Outlet Manifold Bolts 9ft.lbs. 12 Nm N/A
Thermostat / Pop--Off Assembly Bolts 9ft.lbs. 12 Nm Loctite 242
Spark Plugs 18ft.lbs. 24 Nm AS
Cylinder Cover Bolts 22ft.lbs. 30 Nm N/A
Cylinder Head Bolts 20ft.lbs. 27 Nm N/A
Cylinder Base Nuts 32ft.lbs. 43 Nm N/A
Exhaust Manifold Bolts 18ft.lbs. 24 Nm Loctite 242
Starter Mounting Bolts 9ft.lbs. 12 Nm Nyogelt Grease
Flywheel Inspection Plug 8ft.lbs. 11 Nm Loctite Pipe Sealant
Stator Housing Mounting Bolts 22ft.lbs. 30 Nm Loctite 242
Stator Harness Bracket Bolt 9ft.lbs. 12 Nm Loctite 242
Stator Mounting Bolts 9ft.lbs. 12 Nm Loctite 242
Flywheel Nut 80--100ft.lbs. 108--136 Nm Loctite 242
Coat entire inside
surface of flywheel
taper with 271
Flywheel Cover Bolts 9ft.lbs. 12 Nm Loctite 242
Oil Pump Mounting Bolts 5ft.lbs. 7Nm Loctite 242
Crankcase Bolts
8mm
10mm
22ft.lbs.
28ft.lbs.
30 Nm
38 Nm
Loctite 242
Loctite 242
Mounting Plates to Engine Bolts 50ft.lbs. 68 Nm Loctite 271
Mounting Plates to Hull Bolts 14ft.lbs. 19 Nm Loctite 262
NOTES:
271 indicates use of Loctite 271 or 262 thread locking agent (red).
242 indicates use of Loctite 242 thread locking agent (blue).
AS indicates use of Anti Seize compound
Grease indicates use of a light coating of grease
Size 1/4I to 7/8I micro hose clamps torque to 10-12 in. lbs.
Size 1I and larger hose clamps torque to 20-25 in. lbs.
CAUTION:
Do not install fasteners dry. Always clean fasteners before reusing. Cure time of locking agent is reduced when
Loctitet Primer-N or Primer T is used to clean and prime fastener threads.
S To convert in. lbs. to ft. lbs. divide by 12
S To convert ft. lbs. to Nm multiply foot pounds by 1.356.
S To convert Nm to ft. lbs. multiply Nm by .7376.
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