944
Table of contents
.volume I
Page
General
Technical data
................
0.2
Engine, Crankcase
Tolerances and wear limits .
Tightening torques for engine . . . . . . . . . . . . .
Engine, removing and installing (manual transmission)
Hydraulic engine mounts, removing and installing . .
Checking hydraulic engine mounts
...
Installing new hydraulic engine mounts
Engine, Crankcase, Pistons
Checking and adjusting tension of Poly-rib belt for
.
10-
01
.
10-
03
.
10
- 1
.
10-
7
.10-10
.
.10-11
alternator and compressor . . . . . . . . . . . . . . 13 - 1
Checking adjustment of compensating shaft . . . . .
13
- 2
Checking and adjusting tension of the power pump belt .
13
- 2a
Calibrating Special Tool 9201 . . .
_.
. . . . . . . . . . . . . .
13
- 2b
Checking and adjusting toothed belt
tension-
compensating shafts .
13
- 3
Checking and adjusting toothed belt
tension-
compensating shafts (idler pulley with slot)
13
- 6
Installing toothed
belt-
compensating shaft . . . . . . . . . . . . . . . . . . 13 -
11
Application - assembly stand
VW
540 and engine holders 9127 and 9197 . . 13 -
13
Identification of engine number on crankcase . . . . . . .
Identification code, crankcase engine number
......
.
Crankcase and crankshaft, disassembling and assembling
Installing cover for the centrifugal compartment . . . . . .
Checking crankshaft bearing play
............
.
.13-14
.
13-
14b
.13-15
.
13-
20
b
. .
13
-
21
Identification code - upper and lower crankcase sections and compensating shaft cover 13 -
22
Sealing crankcase - upper and lower sections . 13 -
23
Installing upper and lower crankcase sections .
Aligning upper and lower crankcase sections .
Installing crankshaft seal (flywheel side)
....
Flywheel and grooved ball bearing, removing and installing .
Refacing the flywheel . . . . . . . . . . . . . .
Replacing setscrew (reference mark sensor)
..
Setting crankshaft to TDC, cylinder 1
.....
.
Crankshaft dimensions - standard and machined
Checking pistons and cylinder bore . . . . . . .
Pistons, disassembling and assembling con rods
Installing pistons with con rods . .
Pistons, from Model 89 onwards . . . . . . . . . .
Installing pistons with con rods . . . . . . . . . . . . .
Holding the flywheel for assembly work (with engine installed)
Table of contents
Printed in
Germany-
XXVI,
1993
.
13-
24
.
13-
24 a
.
13-
25
.
13-
26
. 13 - 26a
.
13-
27
.
13-
28
.
13-
29
.
13-
31
.
13-
32
.
13-
34 a
.
13-
34 b
.
13-
35
.
13-
37
1
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