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Potterton 24 Eco HE User Manual

Potterton 24 Eco HE
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Installation & Service Instructions
Performa
24 Eco HE
This is a Wall Mounted Powered Flue Condensing Combination Boiler Gas Fired Central Heating Unit.
The boiler meets the requirements of Statutory Instrument “ The Boiler (Efficiency) Regulations 1993 N
o
3083” and is
deemed to meet the requirements of Directive 92/42/EEC on the energy efficiency requirements for new hot water
boilers fired with liquid or gaseous fuels:-
Type test for purpose of Regulation 5 certified by:
Notified Body 0051.
Product/Production certified by:
Notified Body 0086.
For use in GB/IE only.
These instructions include the Benchmark Commissioning Checklist and should be left with the User for safe keeping.
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Potterton 24 Eco HE Specifications

General IconGeneral
Model24 Eco HE
CategoryBoiler
ManufacturerPotterton
Central Heating Output24kW
Efficiency RatingA
ERP RatingA
DHW Output24 kW
Efficiency89.2%
TypeCombi
DHW Flow Rate9.8 l/min
MountingWall
Water Pressure3 bar

Summary

Installer Notification Guidelines

Legislation

Codes of Practice

Details relevant British Standards and Irish Codes of Practice for gas installation.

Introduction

Description

Provides a description of the Potterton Performa 24 Eco HE boiler and its features.

Optional Extras

Lists available optional accessories for the boiler, detailed separately.

General Layout

Layout

Identifies and lists the components of the boiler with corresponding numbers in diagrams.

Appliance Operation

Central Heating Mode

Explains how the boiler operates in central heating mode, including burner ignition and temperature control.

Domestic Hot Water Mode

Details the boiler's operation for domestic hot water, highlighting priority and temperature control.

Technical Data

Appliance & Gas Specifications

Details appliance type, category, gas supply, burner, and inlet pressures for Natural Gas and LPG.

Output & Input Ratings

Specifies heat input and output for Central Heating (condensing/non-condensing) and Domestic Hot Water.

Electrical & System Parameters

Covers electrical supply, power consumption, fuse ratings, and system pressures.

Flue & Pump Data

Includes flue terminal dimensions and pump performance curves.

Temperatures & Efficiency

Details operating temperatures and the SEDBUK efficiency rating.

Dimensions and Fixings

Dimensions

Provides overall dimensions (A, B, C) of the boiler and flue diameter (D).

Fixing & Clearance Details

Details pipe connections, clearances, and fixing points for installation.

System Details

Information & Water Byelaws

Covers water byelaws compliance and general system information.

Central Heating Circuit

Details requirements for sealed central heating systems, including flushing and inhibitor use.

Bypass

Mentions the presence of an automatic integral bypass.

System Control

Discusses external controls, timers, and thermostat recommendations for system control.

System Details

System Filling and Pressurising

Explains the process for filling and pressurising the central heating system.

Expansion Vessel

Details the pre-charge pressure and capacity of the expansion vessel.

Pressure Relief Valve

Describes the set pressure and discharge pipe requirements for the pressure relief valve.

System Details

Domestic Hot Water Circuit

Outlines requirements for DHW circuits, including check valves and expansion vessels.

Showers

Provides recommendations for shower controls and their compatibility.

Hard Water Areas

Advises on treatment devices for installations in hard water areas.

Site Requirements

Location

Specifies suitable locations for boiler installation, considering ventilation and regulations.

Clearances

Details necessary clearances around the boiler for access, servicing, and air movement.

Site Requirements

Ventilation of Compartments

Addresses ventilation needs when the boiler is installed in a cupboard or compartment.

Gas Supply

Specifies gas installation standards and connection details.

Electrical Supply

Covers wiring regulations, mains supply, and isolation requirements.

Site Requirements

Condensate Drain

Details requirements for condensate discharge pipework, including fall, material, and termination.

Site Requirements

Flue

Provides general guidelines for siting balanced flue terminals, referencing standards.

Terminal Position with Minimum Distance

Lists minimum distances for flue terminals from openings and boundaries.

Site Requirements

Flue Dimensions

Specifies the allowable lengths for standard horizontal flue kits.

Flue Trim

Describes the fitting of the rubber flue trim.

Terminal Guard

Explains the purpose, sourcing, and fitting of flue terminal guards.

Site Requirements

Flue Options

Illustrates different flue configurations and their maximum permissible equivalent lengths.

Installation

Initial Preparation

Covers checking gas supply, positioning the fixing template, and preparing the wall.

Flushing

Details the process of flushing the central heating system before boiler installation.

Preparing The Boiler

Instructs on removing packaging and positioning the boiler for fitting.

Installation

Fitting The Boiler

Explains how to mount the boiler onto the wall plate and connect water/gas supplies.

Fitting the Pressure Relief Discharge Pipe

Guides on routing and connecting the pressure relief discharge pipework.

Installation

Condensate Drain

Details connecting the condensate drain pipe, referencing previous section.

Fitting The Flue

Explains the process of fitting the horizontal flue elbow and measuring wall thickness.

Installation

Fitting the Flue (Cont)

Continues flue fitting instructions, including cutting, centralizing, and making good.

Vertical Flue

Mentions suitability of approved vertical flues and refers to a separate brochure.

Installation

Making The Electrical Connections

Details how to make mains and external control electrical connections to the boiler.

Preliminary Electrical Checks

Outlines essential electrical system checks before commissioning the boiler.

Commissioning

Commissioning the Boiler

Guides through initial boiler commissioning steps like opening water supply and checking gas.

Commissioning

Checking the Burner Pressure

Details how to check and adjust burner pressure for Natural Gas and Propane.

Completion

Completion

Covers refitting panels, instructing the user, and completing documentation.

Servicing the Boiler

Annual Servicing

Recommends annual servicing by a competent person and outlines initial steps.

Servicing the Boiler

Annual Servicing (Cont)

Details servicing steps including fan, burner, and heat exchanger cleaning.

D.H.W. Filters

Explains how to clean domestic hot water filters for improved flow.

Changing Components

Fan

Provides instructions for removing and replacing the fan assembly.

Pressure Switch

Details how to replace the pressure switch, referencing fan removal.

Changing Components

Heat Exchanger

Details draining, disconnecting, and replacing the heat exchanger.

Burner

Explains how to remove, clean, and replace the burner and its electrodes.

Changing Components

Injectors

Details removing and replacing injectors and the injector manifold.

Electrodes

Provides steps for disconnecting and replacing electrodes.

Insulation

Explains how to replace internal insulation pieces for the combustion box.

Changing Components

Gas Valve

Details the procedure for removing and replacing the gas valve.

Temperature Sensor

Guides on removing and replacing the temperature sensor.

Safety Thermostat

Explains how to disconnect and replace the safety thermostat.

Changing Components

Pump - Head Only

Details replacing only the pump head, including speed settings.

Pump - Complete

Guides on replacing the entire pump assembly, including air vent.

Automatic Air Vent

Explains how to remove and replace the automatic air vent.

Changing Components

Pressure Gauge

Details removing and replacing the pressure gauge.

Expansion Vessel

Guides on removing and replacing the expansion vessel, including system draining.

Condensate Trap

Explains how to disconnect and replace the condensate trap and bracket.

Changing Components

Pressure Relief Valve

Details removing and replacing the pressure relief valve.

P.C.B.

Guides on replacing the Printed Circuit Board (PCB), including knob removal.

Selector Switch

Explains how to remove and replace the selector switch on the facia panel.

Changing Components

Plate Heat Exchanger

Details draining, disconnecting, and replacing the plate heat exchanger.

Diverter Valve Assembly

Guides on replacing the diverter valve assembly and examining its diaphragm.

Changing Components

Diverter Valve Assembly (Cont)

Continues procedures for the diverter valve assembly, including CH pressure microswitch.

Flow Regulator

Details cleaning or replacing the flow regulator and filter gauze.

Changing Components

Secondary Heat Exchanger

Guides on removing and replacing the secondary heat exchanger.

Flue Overheat Thermostat

Explains how to replace the flue overheat thermostat, noting its reset button.

Electrical

Illustrated Wiring Diagram

Presents a detailed wiring diagram of the boiler's electrical components and connections.

Short Parts List

Short Parts List

Lists key boiler components with their manufacturer part numbers for easy identification.

Fault Finding

Initial Fault Finding Checks

Provides essential initial checks for gas, water, electrical supplies, and system pressure.

Central Heating Operational Sequence

A flowchart guiding diagnosis of faults in central heating mode.

Fault Finding

Domestic Hot Water Operational Sequence

A flowchart guiding diagnosis of faults in domestic hot water mode.

Fault Finding

Fault Finding Solutions A-E

Provides specific solutions for common faults identified in sections A through E.

Fault Finding

Fault Finding Solutions E-H

Offers solutions for faults described in sections E, F, G, and H.

Fault Finding

Fault Finding Solutions I-L

Provides solutions for faults identified in sections I, J, K, and L.

Gas Boiler Commissioning Checklist

Controls Compliance

Checks for compliance with Building Regulations regarding heating and hot water controls.

Boiler System Confirmation

Confirms system flushing, cleaner, and inhibitor usage as per manufacturer instructions.

Central Heating Mode Measurements

Section to record central heating mode measurements like gas rate and temperatures.

Combination Boiler Specifics

Section for recording details specific to combination boilers, like scale reducers.

Domestic Hot Water Mode Measurements

Section to record domestic hot water mode measurements like gas rate and water flow.

Condensing Boiler Drain Confirmation

Confirms correct installation of the condensate drain for condensing boilers.

Installation Compliance Confirmation

Confirms compliance with regulations, installation instructions, CO/CO2 ratio, and user demonstration.

Commissioning Engineer Details

Fields for the commissioning engineer's name, signature, and CORGI ID.

Service Interval Record

Service 1

Entry field for details of the first service visit, including engineer and comments.

Service 2

Entry field for details of the second service visit, including engineer and comments.

Service 3

Entry field for details of the third service visit, including engineer and comments.

Service 4

Entry field for details of the fourth service visit, including engineer and comments.

Service 5

Entry field for details of the fifth service visit, including engineer and comments.

Service 6

Entry field for details of the sixth service visit, including engineer and comments.

Service 7

Entry field for details of the seventh service visit, including engineer and comments.

Service 8

Entry field for details of the eighth service visit, including engineer and comments.

Service 9

Entry field for details of the ninth service visit, including engineer and comments.

Service 10

Entry field for details of the tenth service visit, including engineer and comments.

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